Alternator Undercharging Prediction Using Voltage Timing

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Solution Overview

Problem

Current systems fail to effectively predict and alert for alternator undercharging conditions in vehicles, leading to potential battery damage and system inefficiencies.

Innovation Solution

A telematics device system that monitors and analyzes the duration between maximum cranking voltage and device voltage timestamps to detect undercharging conditions, triggering alerts via indicator lights or buzzers if the duration exceeds a predefined threshold, and sends alerts to administration terminals if the condition persists.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the alternator is monitored using traditional voltage measurement methods, then the system can detect voltage levels, but it cannot effectively predict alternator undercharging conditions in a timely manner

Engineering Contradiction:
Improvealternator failure prediction accuracyVSAvoidresponse time to undercharging condition
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary analysis by comparing the timing of maximum cranking voltage occurrence against maximum device voltage occurrence. By establishing expected time relationships between these voltage events and detecting deviations from the norm, the system predicts alternator undercharging conditions before they lead to battery damage or system failure.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If no prediction system is implemented, then the vehicle operates without additional complexity, but battery damage and system inefficiencies occur

Engineering Contradiction:
Improvebattery damage preventionVSAvoidtelematics monitoring system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The telematics device serves as an intermediary monitoring system that analyzes voltage timing data without requiring direct modification of the alternator or battery. It processes existing voltage signals from the vehicle's electrical system, compares timing characteristics against expected patterns, and generates alerts when undercharging conditions are detected, thereby protecting the battery and electrical system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If continuous monitoring is performed to detect undercharging conditions, then timely alerts can be generated, but energy consumption increases

Engineering Contradiction:
Improveundercharging detection accuracyVSAvoidtelematics device power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs periodic monitoring by analyzing voltage timing characteristics at specific intervals rather than continuously. It triggers analysis events based on occurrence of maximum cranking voltage and maximum device voltage, comparing the timing relationship between these events. This periodic approach maintains detection accuracy while reducing overall energy consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12097777B2Methods and systems for predicting a potential alternator failure
Publication Date: 2024.09.24 GEOTAB INC
  • US12097777B2 patent drawing
  • US12097777B2 patent drawing
  • US12097777B2 patent drawing

AI summary

Methods and systems for predicting a potential alternator failure in a motor vehicle are provided. The method includes determining a potential alternator undercharging condition if a duration between the maximum cranking voltage time stamp and the maximum device voltage time stamp is greater than an undercharging indicator duration threshold. Advantageously, an alternator may be repaired or replaced before it fails thus averting having the motor vehicle become inoperable.