Aluminum Silicon Oxide Liner for PCM Array Thermal and Adhesion Control

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Solution Overview

Problem

Existing protective liners for phase change memory (PCM) arrays in cross-point architecture are susceptible to damage, fail to provide adequate adhesion for subsequent material deposition, and do not effectively prevent thermal diffusion, leading to inefficiencies in filling materials between PCM elements.

Innovation Solution

A liner comprising aluminum silicon oxide (Al x Si y O z ) is conformally deposited using atomic layer deposition (ALD) or chemical vapor deposition (CVD) at temperatures below 250°C, covering sidewall and top surfaces of PCM elements, providing a protective barrier and ensuring good adhesion for subsequent material deposition while preventing thermal diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective liner is formed on PCM elements to prevent damage during subsequent deposition, then the PCM elements are protected from physical damage, but the liner becomes susceptible to damage from subsequent processes and fails to provide adequate adhesion

Engineering Contradiction:
Improveprotection of PCM elementsVSAvoidadhesion for subsequent material deposition
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a composite liner structure comprising multiple layers with different materials and functions. The inner layer provides protection while the outer layer enhances adhesion for subsequent material deposition. This composite approach allows each layer to optimize its specific function, resolving the contradiction between protection and adhesion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the liner formation process by controlling deposition parameters such as temperature, pressure, and material composition. By adjusting these parameters, the liner achieves both sufficient mechanical protection and optimal surface properties for adhesion, eliminating the trade-off between protection and bonding capability.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a liner is deposited to provide barrier properties against thermal diffusion, then thermal protection is improved, but the deposition process requires high temperature which damages the PCM elements

Engineering Contradiction:
Improvethermal diffusion preventionVSAvoiddeposition temperature
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent introduces an intermediary liner layer that acts as a thermal barrier. This liner material has low thermal conductivity, preventing heat transfer from the deposition process to the PCM elements. The intermediary layer allows high-temperature deposition to occur while protecting the temperature-sensitive PCM elements from thermal damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the deposition temperature parameter by using low-temperature deposition techniques such as atomic layer deposition (ALD) or plasma-enhanced chemical vapor deposition (PECVD). These techniques enable liner formation at temperatures below 200°C, providing thermal barrier properties without exposing PCM elements to damaging high temperatures.

Inventive Principle:
Principle #35Parameter changes

3Strength

If a liner is formed to ensure complete coverage for efficient material deposition, then adhesion is improved, but the filling of material between PCM elements is hindered

Engineering Contradiction:
Improveadhesion for material depositionVSAvoidfilling efficiency between PCM elements
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent applies local quality by creating a liner with varying properties in different regions. The liner provides strong adhesion on the PCM element surfaces where needed, while maintaining porosity or gaps in the inter-element regions to allow efficient material filling. This spatial differentiation resolves the contradiction between adhesion and filling efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs porous liner materials or structures that provide adequate adhesion surface area while maintaining void spaces for material infiltration. The porous structure allows filling materials to penetrate between PCM elements efficiently while the liner surface ensures proper adhesion, simultaneously achieving both objectives.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed liner effectively protects PCM elements from damage, ensures complete coverage for efficient material deposition, and reduces thermal diffusion, enhancing the reliability and performance of PCM arrays.

Implementation Method 1

a liner comprising aluminum silicon oxide (AlxSiyOz) is conformally deposited using atomic layer deposition (ALD)

Methodology Applied
Scientific EffectAtomic layer deposition (ALD): Physical Vapour Deposition

Implementation Method 2

a liner comprising aluminum silicon oxide (AlxSiyOz) is conformally deposited using atomic layer deposition (ALD) or chemical vapor deposition (CVD)

Methodology Applied
Scientific EffectChemical vapor deposition (CVD): Chemical Vapour Deposition

Data Source

PatentEP3084830B1Liner for phase change memory (PCM) array and associated techniques and configurations
Publication Date: 2018.11.07 INTEL CORP
  • EP3084830B1 patent drawingFigure 1~2
  • EP3084830B1 patent drawingFigure 3
  • EP3084830B1 patent drawingFigure 4

AI summary

Embodiments of the present disclosure describe a liner for a phase change memory (PCM) array and associated techniques and configurations. In an embodiment, a substrate, an array of phase change memory (PCM) elements disposed on the substrate, wherein individual PCM elements of the array of PCM elements comprise a chalcogenide material and a liner disposed on sidewall surfaces of the individual PCM elements, wherein the liner comprises aluminum (Al), silicon (Si) and oxygen (O). Other embodiments may be described and/or claimed.