Amine-Based Interlayer for OLED Charge Balance

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Solution Overview

Problem

Current organic light-emitting devices (OLEDs) face challenges in achieving balanced charge transport and efficient light emission, particularly in full-color displays, where the interlayer materials do not effectively balance charges between the emission layer and the hole transport region, leading to suboptimal efficiency and lifespan.

Innovation Solution

Incorporating an amine-based compound represented by specific formulas in the interlayer between the emission layer and the hole transport region, which facilitates balanced charge transport and improves the efficiency, power characteristics, and lifespan of OLEDs by optimizing the interlayer thickness and materials used in the hole transport and electron transport regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional interlayer materials are used, then the device structure is simple, but charge transport balance between the emission layer and hole transport region is poor

Engineering Contradiction:
Improvecharge transport balanceVSAvoidinterlayer material complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an interlayer composed of amine-based compounds (Formulas 1 and 2) as an intermediary between the emission layer and hole transport region. This interlayer mediates charge transport by facilitating balanced movement of holes and electrons, thereby resolving the charge transport imbalance issue without requiring fundamental changes to the overall device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes specific parameters of the amine-based compounds in the interlayer, including molecular structure (Formulas 1 and 2 with various substituents R1-R6), thickness (50-500 Å), and chemical composition (aromatic amines, heterocyclic amines). These parameter changes enable precise control over charge transport properties to achieve optimal balance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the interlayer thickness is increased to improve charge balance, then charge transport balance improves, but the driving voltage increases

Engineering Contradiction:
Improvecharge balanceVSAvoiddriving voltage
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the interlayer thickness parameter within the range of 50-500 Å to achieve the thinnest possible layer that still provides sufficient charge balancing function. This parameter optimization ensures adequate charge balance while minimizing the voltage drop across the interlayer, thereby preventing excessive driving voltage increase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite amine-based compounds with specific molecular structures (Formulas 1 and 2 combining electron-donating and electron-withdrawing groups) that provide superior charge transport properties per unit thickness. This allows achieving effective charge balance with a thinner interlayer, reducing the overall voltage requirement.

Inventive Principle:
Principle #40Composite materials

3Productivity

If standard hole transport and electron transport region materials are used, then the manufacturing process is simple, but light emission efficiency is suboptimal

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies local quality optimization by selecting specific materials for the hole transport region (e.g., TCTA, TAPC, NPB) and electron transport region (e.g., Alq3, BCP, TPBi) that are tailored to work synergistically with the amine-based interlayer. Each region's material composition is locally optimized to enhance overall light emission efficiency while maintaining manufacturability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes composite material systems where the amine-based interlayer (Formulas 1 and 2) works in conjunction with specifically selected hole transport and electron transport materials. This composite approach creates favorable energy level alignment and charge transport pathways, significantly improving light emission efficiency.

Inventive Principle:
Principle #40Composite materials

4Reliability

If the amine-based compound structure is optimized for better charge balance, then charge balance improves, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvecharge balanceVSAvoidinterlayer thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent defines a practical thickness range of 50-500 Å for the amine-based interlayer, which provides sufficient tolerance for manufacturing variations while still achieving effective charge balance. This parameter specification balances performance optimization with manufacturing feasibility, avoiding overly stringent precision requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs amine-based compounds with robust molecular structures (Formulas 1 and 2) that maintain stable film-forming properties and charge transport performance across a range of thicknesses. This material selection provides manufacturing buffer, reducing the criticality of precise thickness control.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the amine-based compound in the interlayer enhances charge balance, leading to improved efficiency, power characteristics, and extended lifespan of OLEDs without increasing the driving voltage, and allows for effective blue, green, and red light emission in full-color displays through constructive interference.

Implementation Method 1

the interlayer includes an amine-based compound... facilitates balanced charge transport

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

Carriers, such as the holes or electrons, recombine in the emission layer to generate excitons. When the excitons drop from an excited state to a ground state, light is emitted.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

allows for effective blue, green, and red light emission in full-color displays through constructive interference

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS9601703B2Organic light-emitting device
Publication Date: 2017.03.21 SAMSUNG DISPLAY CO LTD
  • US9601703B2 patent drawing
  • US9601703B2 patent drawing
  • US9601703B2 patent drawing

AI summary

An organic light-emitting device (OLED) includes a first electrode; a second electrode facing the first electrode; an emission layer (EML) between the first electrode and the second electrode; a hole transport region between the first electrode and the EML; an electron transport region between the EML and the second electrode; and an interlayer between the EML and the hole transport region, wherein the interlayer includes an amine-based compound represented by Formula 1 or 2:where Ar1, Ar2, R1-R4, Z11-Z21, p, and q are as defined in the specification.