Ammonia Production via Mixed Bacterial Fermentation

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Solution Overview

Problem

There is a longstanding need for economical methods to produce ammonia from organic materials, such as organic waste, as existing methods are inefficient and not fully optimized for ammonia production.

Innovation Solution

A process involving microbial fermentation using a mixed bacterial population capable of ammonification, specifically under aerobic or anaerobic conditions, to convert nitrogenous compounds in organic materials into ammonia or ammonium, with optimal temperature and pH ranges of 30-60°C and 5-11, respectively, utilizing bacteria like Sporanaerobacter acetigenes and Clostridium spp.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional ammonification methods are used, then ammonia production is achieved, but production efficiency is low and time-consuming

Engineering Contradiction:
Improveammonia production rateVSAvoidfermentation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent optimizes fermentation parameters including temperature (30-60°C), pH (5-11), and aeration conditions to maximize ammonia production rate. The mixed bacterial population thrives under these specific parameter ranges, achieving 50-80% nitrogen conversion to ammonia within 24-48 hours, representing a 15-30 times improvement over prior art.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs a mixed bacterial population comprising multiple species (Sporanaerobacter acetigenes, Clostridium spp., and other ammonifying bacteria) working synergistically. This composite microbial system achieves higher ammonia production efficiency compared to single-strain cultures, converting 50-80% of nitrogen in organic materials to ammonia within 24-48 hours.

Inventive Principle:
Principle #40Composite materials

2Productivity

If single-strain bacterial cultures are used, then process simplicity is maintained, but ammonia production efficiency is limited

Engineering Contradiction:
Improveammonia concentrationVSAvoidbacterial population complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent utilizes a mixed bacterial population containing Sporanaerobacter acetigenes, Clostridium spp., and other ammonifying bacteria that work synergistically to achieve high ammonia production (up to 12 g/l). This composite microbial system overcomes the limitations of single-strain cultures while maintaining manageable process complexity through defined cultivation conditions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention combines multiple bacterial strains with complementary metabolic capabilities into a single fermentation system. The mixed population integrates hydrolytic, ammonifying, and fermentative functions, achieving synergistic ammonia production that exceeds the sum of individual strain performances.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If extensive nitrogen conversion is achieved, then ammonia yield increases, but process optimization complexity increases

Engineering Contradiction:
Improveammonia yieldVSAvoidprocess optimization
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent establishes optimized parameter ranges for temperature (30-60°C), pH (5-11), and aeration that enable extensive nitrogen conversion (50-80%) to ammonia without requiring complex process control. The mixed bacterial population is resilient to variations within these ranges, simplifying manufacturing while achieving high ammonia yields (up to 12 g/l).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process achieves significant ammonia production, with ammonia concentrations up to 12 g/l, representing a 15-30 times improvement over prior art, efficiently converting 50-80% of nitrogen in the media to ammonia within 24-48 hours, and can be optimized for various organic materials.

Implementation Method 1

fermenting, under aerobic or anaerobic conditions, an aqueous medium including organic material in the presence of a mixed bacterial population capable of ammonification

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

Mineralization of nitrogen in organic macromolecules, i.e. conversion of organic nitrogen to ammonium or ammonia, is called ammonification. The release of organic nitrogen as ammonia is a part of the nitrogen cycle, and is performed by ammonifying bacteria.

Methodology Applied
Scientific EffectAmmonification: Decomposition (biological)

Data Source

PatentUS9809795B2Extraction of nitrogen from organic materials through ammonification by mixed bacterial populations
Publication Date: 2017.11.07 DUCTOR
  • US9809795B2 patent drawing
  • US9809795B2 patent drawing
  • US9809795B2 patent drawing

AI summary

The invention provides a process for producing ammonia or ammonium from an organic material by fermenting a medium comprising organic material in the presence of a mixed bacterial population capable of ammonification, wherein the fermenting is under conditions, and for a sufficient period of time, to produce a fermentation product that comprises ammonia or ammonium. The organic material includes nitrogenous compounds suitable for conversion to ammonia or ammonium.