Analog Gate Driver Current Control for Lower Switching Loss

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Solution Overview

Problem

Existing gate driver circuits struggle to provide optimal current levels for power devices due to manufacturing variations, leading to inefficiencies in switching losses and reduced power efficiency, as they are limited to discrete current levels rather than a continuous range.

Innovation Solution

A current-mode gate driver circuit with an analog current-setting terminal, adjustable current generator, and output stage that can source or sink current based on a continuous reference current level, allowing for precise adjustment of gate drive current levels to match the specific characteristics of each power device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a relatively large current be provided to a gate terminal of a power device when turning the power device on, then switching losses are minimized, but drive current generation losses increase

Engineering Contradiction:
Improveswitching lossesVSAvoiddrive current generation losses
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The gate driver circuit dynamically adjusts the drive current level based on real-time feedback about the actual switching state of the power device. The circuit transitions from a static fixed current approach to a dynamic adaptive current approach, where the current magnitude varies according to the actual device behavior and optimal switching requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gate driver incorporates feedback mechanisms that monitor the actual switching state of the power device and use this information to adjust the drive current level. This feedback loop enables the circuit to optimize the trade-off between switching losses and drive current generation losses by adapting the current magnitude to actual operating conditions.

Inventive Principle:
Principle #23Feedback

2Speed

If the gate drive current level be increased without limit, then transition time is reduced, but the power device may be damaged due to exceeding current handling capability

Engineering Contradiction:
Improvetransition timeVSAvoidpower device safety
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gate driver circuit uses feedback to monitor the actual switching state and current conditions of the power device. This feedback enables the circuit to adjust the drive current magnitude in real-time, ensuring that the current remains within safe operating limits while still achieving fast transition times. The feedback mechanism prevents excessive current that could damage the device.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The circuit dynamically changes the drive current parameter based on feedback information about the power device's actual state. Rather than using a fixed high current that might exceed safety limits, the circuit adjusts the current magnitude to match the optimal safe level required for fast switching, thereby maintaining both speed and reliability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If discrete current levels be used in gate driver circuits, then device complexity is reduced, but adaptability to different power device characteristics is limited

Engineering Contradiction:
Improveadjustment to power device variationsVSAvoidcurrent control mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gate driver uses feedback to automatically adapt to different power device characteristics without requiring complex manual adjustment mechanisms. The feedback loop enables the circuit to sense the actual device behavior and adjust the drive current accordingly, providing adaptability through a relatively simple feedback-based control mechanism rather than complex discrete level selection circuits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The gate driver circuit automatically adjusts its drive current level based on feedback about the power device's actual characteristics and switching behavior. This self-adjusting capability eliminates the need for complex external adjustment mechanisms or manual calibration, allowing the circuit to adapt to different devices while maintaining relatively simple overall complexity.

Inventive Principle:
Principle #25Self-service

4Use of energy by moving object

If fixed gate drive current levels be used, then ease of operation is improved, but power efficiency is reduced due to inability to optimize for individual device characteristics

Engineering Contradiction:
Improvepower efficiencyVSAvoidcurrent level setting
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The gate driver circuit automatically optimizes its drive current level based on feedback about the power device's actual characteristics and switching behavior. This self-optimizing capability achieves high power efficiency without requiring manual intervention or complex user configuration, thereby maintaining ease of operation while eliminating the inefficiencies associated with fixed current levels.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The feedback mechanism enables the gate driver to automatically adjust the drive current to optimal levels for each specific power device and operating condition. This automatic optimization achieves high power efficiency without requiring user knowledge or manual adjustment, preserving ease of operation while eliminating the power waste associated with non-optimized fixed current levels.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10608625B1Gate driver with continuously-variable current
Publication Date: 2020.03.31 INFINEON TECH AUSTRIA AG
  • US10608625B1 patent drawing
  • US10608625B1 patent drawing
  • US10608625B1 patent drawing

AI summary

Circuits, methods, and systems are provided for setting a current level to be used by a current-mode gate driver. The current level may be used to source, sink, or both source and sink current to/from the gate terminal of a power device. The current level is based upon a current or voltage level input from an analog current-setting terminal. This input current or voltage level may take a value from a continuous range of current or voltage values.