Rotational Angle Sensor Diagnosis Using Learned Reference Values

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Solution Overview

Problem

Existing rotational angle sensors suffer from variations in generating and processing circuits, leading to inaccuracies in failure diagnosis due to the sum of sine and cosine wave signals not consistently equaling 1, even when functioning normally.

Innovation Solution

A diagnostic apparatus and method that utilize two correlated signals from a rotational angle sensor to obtain a reference value, diagnosing failures based on whether the numerical value falls within a predetermined range including this reference value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed upper and lower thresholds are set to account for circuit variations, then false diagnoses are reduced, but diagnosis accuracy deteriorates due to the wide threshold range

Engineering Contradiction:
Improvediagnosis reliabilityVSAvoiddiagnosis accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system performs preliminary learning to establish individual reference values for each sensor before actual diagnosis operations. During a learning period, the system accumulates sum-of-squares data from sine and cosine signals and determines a reference value specific to each sensor's characteristics. This preliminary characterization allows subsequent diagnosis to use tighter, more accurate thresholds based on individual sensor behavior rather than broad population-based ranges.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the diagnostic parameter from fixed universal thresholds to dynamic reference values with associated standard deviations. Instead of using static upper and lower thresholds for all sensors, the system maintains individual reference values and calculates diagnosis thresholds as reference value ± k×standard deviation, where k is a diagnosis coefficient. This parameter transformation enables accurate diagnosis while accounting for individual sensor variations.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If individual reference values are obtained for each sensor, then diagnosis accuracy improves, but system complexity increases due to additional learning and data storage requirements

Engineering Contradiction:
Improvediagnosis accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs self-characterization during an initial learning period without requiring external calibration equipment or manual intervention. Each sensor automatically generates its own reference value and standard deviation by processing its own sine and cosine signals during normal operation. This self-service approach eliminates the need for complex external calibration systems while still achieving individualized accurate diagnosis thresholds.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The learning mechanism serves multiple functions: it establishes reference values for diagnosis, characterizes sensor performance, and adapts to individual sensor variations. The same signal processing circuitry used for normal sensor operation is also used to generate diagnostic parameters, eliminating the need for separate calibration hardware or procedures. This multi-functionality reduces overall system complexity while improving diagnosis accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12392646B2Diagnostic apparatus and diagnostic method for rotational angle sensor, and control apparatus for actuator
Publication Date: 2025.08.19 ASTEMO LTD
  • US12392646B2 patent drawing
  • US12392646B2 patent drawing
  • US12392646B2 patent drawing

AI summary

A diagnostic apparatus for a rotational angle sensor that outputs two correlated signals, corresponding to the rotational angle, obtains a reference value from the two correlated signals. Thereafter, the diagnostic apparatus for the rotational angle sensor diagnoses whether or not a failure has occurred in the rotational angle sensor based on whether or not a numerical value obtained from the two correlated signals is within a predetermined range including the reference value.