Anisotropic Nanorod Electron Transfer Layer for OLEDs

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Solution Overview

Problem

In organic light-emitting diodes (OLEDs) and quantum dot light-emitting diodes (QLEDs), charge leakage and delayed electron injection due to mismatched energy levels between layers lead to reduced luminous efficiency and quantum yield, as holes leak to the electron transport layer and electrons are not quickly injected into the emissive layer.

Innovation Solution

A light-emitting diode with an electron transfer layer comprising anisotropic nanorods, where the long axis of the nanorods is arranged at an angle of 20 to 90 degrees with respect to the interface between the electron transfer layer and adjacent layers, enhancing electron mobility and reducing charge trap sites by minimizing contact points between particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If organic material is used for the electron transport layer, then the device can be manufactured with standard processes, but hole leakage to the electron transport layer increases due to mismatched HOMO energy levels

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidcharge injection efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The electron transport layer is constructed as a composite material combining organic material (for ease of manufacture and compatibility) with inorganic nanoparticles (for improved electron transport and reduced hole leakage). This composite structure allows the device to benefit from both the manufacturability of organic materials and the superior charge transport properties of inorganic materials, resolving the contradiction between ease of manufacture and charge injection efficiency.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional electron transport layer materials are used, then the device structure is simple, but electron injection into the emissive layer is delayed due to large LUMO-cathode conduction band energy difference

Engineering Contradiction:
Improvestructure complexityVSAvoidelectron injection speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The energy level parameters of the electron transport layer are modified by incorporating inorganic nanoparticles with appropriate conduction band levels. This changes the energy landscape at the cathode-ETL interface, reducing the energy barrier for electron injection and accelerating electron injection speed without significantly increasing device structural complexity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If isotropic nanodot structures are used in the electron transport layer, then the material packing is simple, but charge trap sites increase due to excessive contact points between particles

Engineering Contradiction:
Improvematerial processingVSAvoidelectron mobility
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The isotropic nanodot structure is replaced with anisotropic nanorod structures that have asymmetric geometries. This asymmetry reduces the number of contact points between particles and creates preferred orientations that facilitate electron transport along the long axis of the nanorods, thereby reducing charge trap sites and improving electron mobility while maintaining ease of manufacture through solution processing.

Inventive Principle:
Principle #4Asymmetry

4Adaptability or versatility

If the electron transport layer has high HOMO energy level, then the material selection is broad, but hole leakage increases reducing luminous efficiency

Engineering Contradiction:
Improvematerial selection flexibilityVSAvoidluminous efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The electron transport layer is designed with local quality variations by incorporating inorganic nanoparticles specifically at the cathode interface where electron injection occurs. This localized modification allows the bulk of the ETL to maintain its organic composition and broad material selection flexibility, while the nanoparticle-rich interface region provides the necessary low HOMO energy level to prevent hole leakage and maintain high luminous efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves electron injection efficiency, increases electron drift distance, and enhances luminescence properties, resulting in increased current density and luminescence intensity compared to isotropic nanodot-based structures.

Implementation Method 1

the electron transfer layer comprises anisotropic nanorods, and the long axis of the anisotropic nanorod is arranged at an angle of about 20 to about 90° (degrees) with respect to the interface between the electron transfer layer and a layer adjacent to the electron transfer layer

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Data Source

PatentUS11228013B2Anisotropic nanorod-applied light-emitting diode and light-emitting device including the same
Publication Date: 2022.01.18 LG DISPLAY CO LTD
  • US11228013B2 patent drawing
  • US11228013B2 patent drawing
  • US11228013B2 patent drawing

AI summary

The present disclosure relates to a light-emitting diode including a first electrode and a second electrode facing each other; an electron transfer layer between the first electrode and the second electrode; and a light emitting material between the first electrode and the second electrode, wherein the electron transfer layer consists of anisotropic nanorods, and the long axes of the anisotropic nanorods are arranged at an angle of about 20 degrees to about 90 degrees with respect to an interface with an adjacent layer into which electrons are injected.