Annular Jet Pump for Downhole Cavitation Control

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Solution Overview

Problem

Conventional jet pumps in oil and gas operations face inefficiencies due to cavitation, which damages equipment and reduces operational efficiency, as the surface area of contact between power and production fluids is limited, leading to low momentum transfer and efficiency.

Innovation Solution

The design incorporates a nozzle and diffuser configuration where power fluid jets through a progressively narrowing annular channel, creating a larger surface area of contact with production fluid, forming a buffer that prevents cavitation from reaching the inner walls of the throat and diffuser, enhancing momentum transfer and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional jet pump design is used, then the structure is simple, but the surface area of contact between power and production fluids is limited, leading to low momentum transfer and efficiency

Engineering Contradiction:
Improvemomentum transfer efficiencyVSAvoidsurface area of contact between fluids
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional single-nozzle configuration to an annular nozzle design where power fluid flows through a ring-shaped channel surrounding the production fluid. This dimensional change creates a three-dimensional contact interface between the two fluids, dramatically increasing the surface area of contact and thereby enhancing momentum transfer efficiency from the power fluid to the production fluid.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a nested configuration where the production fluid flows through a central channel that is surrounded by the annular power fluid channel. This nesting arrangement allows both fluids to flow concurrently in concentric paths, maximizing their contact surface area while maintaining a compact pump structure, thus resolving the contradiction between structural simplicity and enhanced fluid interaction.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If conventional jet pump design is used, then the device complexity is low, but cavitation damages equipment and reduces operational efficiency

Engineering Contradiction:
Improveprotection from cavitation damageVSAvoidnozzle and diffuser configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a buffer zone of power fluid that acts as an intermediary between the high-velocity jet and the pump's inner walls (throat and diffuser). This buffer layer absorbs and dissipates the cavitation energy before it can reach and damage the equipment surfaces, thereby protecting the pump while the annular configuration manages the complexity through systematic design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent divides the nozzle into multiple functional zones: a central production fluid channel, an annular power fluid channel, and a buffer zone. This segmentation allows each zone to perform its specific function - the power fluid channel generates momentum, the production fluid channel transports fluid, and the buffer zone prevents cavitation damage - thereby achieving reliability through structured complexity.

Inventive Principle:
Principle #1Segmentation

3Productivity

If surface area of contact between power and production fluids is increased, then momentum transfer and efficiency are enhanced, but device complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidannular channel configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The annular nozzle configuration serves multiple functions simultaneously: it increases the surface area of contact between power and production fluids for enhanced momentum transfer, creates a buffer zone for cavitation protection, and maintains a relatively compact structure. This multi-functionality achieves high operational efficiency without proportionally increasing device complexity, as a single annular structure accomplishes multiple objectives.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of increasing fluid contact area and cavitation protection into a single annular nozzle design. Rather than adding separate components for each function, the annular configuration combines both benefits in one integrated structure, thereby enhancing operational efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the surface area of contact between power and production fluids, enhancing momentum transfer and efficiency beyond conventional jet pumps, effectively protecting equipment from cavitation and improving overall operational efficiency.

Implementation Method 1

a jet pump having a nozzle, throat and diffuser operate through use of the Bernoulli principle

Methodology Applied
Scientific EffectBernoulli principle: Bernoulli Effect

Implementation Method 2

a jet pump having a nozzle, throat and diffuser operate through use of the Bernoulli principle

Methodology Applied
Scientific EffectPressure recovery: Bernoulli Effect

Data Source

PatentEP3221591B1Reverse flow jet pump
Publication Date: 2020.03.25 WEATHERFORD TECHNOLOGY HOLDINGS LLC
  • EP3221591B1 patent drawingFigure 1
  • EP3221591B1 patent drawingFigure 2
  • EP3221591B1 patent drawingFigure 3

AI summary

A jet pump of a downhole tool in a wellbore, wherein the jet pump has a nozzle in fluid communication with a throat and wherein the throat is further in fluid communication with a diffuser, the jet pump further having a central channel located towards an uphole end of the downhole tool, wherein the central channel is configured to house a volume of power fluid; a first annular channel defined in the downhole tool, wherein the first annular channel is arranged around the nozzle and in fluid communication with the central channel; a volume of production fluid located towards a downhole end of the downhole tool; a second annular channel defined in the downhole tool configured to house the volume of production fluid; and a reverse channel in fluid connection with the second annular channel, wherein the reverse channel is in fluid communication with the nozzle.