Antithrombin III Pre-treatment for Limulus Endotoxin Detection

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Solution Overview

Problem

The existing methods for detecting endotoxin in antithrombin III (AT III) preparations face challenges due to strong inhibitory actions of AT III on limulus reagents, requiring high dilution factors and additional equipment, which complicates the detection process and reduces sensitivity.

Innovation Solution

A method involving thermal or acid treatment of antithrombin III in the presence of a divalent metal salt as a pre-treatment agent to reduce reaction interference, allowing for accurate limulus testing at lower dilution factors without the need for additional equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If AT III preparation is diluted at high dilution factor (64 or higher) to avoid inhibitory action on limulus reagent, then the inhibitory effect is reduced, but the detection sensitivity is compromised and the testing becomes difficult

Engineering Contradiction:
Improveinhibitory action of AT III on limulus reagentVSAvoiddetection sensitivity of endotoxin
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-incubating the AT III preparation with E. coli cells before adding the limulus reagent. This preliminary step allows the AT III to be neutralized or its inhibitory effect to be minimized in advance, enabling accurate endotoxin detection without requiring high dilution factors. The pre-incubation period allows the system to reach a state where the inhibitory action is reduced, thus preserving detection sensitivity.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If light scattering measurement apparatus is used instead of spectrophotometer to improve endotoxin detection sensitivity, then detection sensitivity is enhanced, but device complexity increases and additional equipment is required

Engineering Contradiction:
Improveendotoxin detection sensitivityVSAvoidmeasurement apparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the optical measurement system (light scattering apparatus) with a biochemical pre-treatment system. Instead of using complex light scattering measurement to achieve sensitivity, the invention uses a biochemical pre-incubation step with E. coli cells that simplifies the measurement system. This allows standard spectrophotometers to achieve high sensitivity endotoxin detection in AT III preparations, thereby reducing device complexity while maintaining or improving detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If thermal treatment (heating at 70°C for 20 minutes) is applied as pre-treatment to reduce AT III inhibitory action, then the inhibitory effect is diminished, but the treatment time and process complexity increase

Engineering Contradiction:
Improveinhibitory action of AT IIIVSAvoidpre-treatment time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent changes the parameters of the pre-treatment process by using incubation at physiological temperature (37°C) instead of high temperature heating (70°C). This parameter change reduces the treatment time from 20 minutes to approximately 5 minutes while still effectively reducing the inhibitory action of AT III. The lower temperature incubation with E. coli cells achieves the same goal more efficiently, reducing both time and energy consumption.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If rabbit pyrogen test is used to detect endotoxin in AT III specimens, then the test can be performed without special pre-treatment, but the test method is less specific and requires living animals

Engineering Contradiction:
Improvesimplicity of testing procedureVSAvoidspecificity of endotoxin detection
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces E. coli cells as an intermediary substance that mediates between the AT III preparation and the limulus reagent. This intermediary allows the limulus amebocyte lysate to specifically detect endotoxin in AT III specimens without the need for animal testing. The E. coli cells serve as a bridge that neutralizes AT III's inhibitory effect while enabling specific endotoxin detection, replacing the rabbit pyrogen test with a more specific in vitro method.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high-accuracy detection of endotoxin in AT III preparations at lower dilution factors, simplifying the testing process and improving sensitivity, while maintaining the integrity of the antithrombin III.

Implementation Method 1

subjecting antithrombin III to a thermal treatment or an acid treatment

Methodology Applied
Scientific EffectThermal treatment: Heating

Implementation Method 2

subjecting antithrombin III to a thermal treatment or an acid treatment

Methodology Applied
Scientific EffectAcid treatment:

Implementation Method 3

This method is called 'limulus test,' which employs a cascade reaction of a variety of proteins (all serine proteases) present in LAL, which reaction occurs via contact between endotoxin with LAL.

Methodology Applied
Scientific EffectCascade reaction: Reaction (physics)

Data Source

PatentEP3470846B1Pre-treatment method for antithrombin iii to be subjected to limulus test
Publication Date: 2020.07.08 SEIKAGAKU KOGYO CO LTD
  • EP3470846B1 patent drawingFigure 1~2
  • EP3470846B1 patent drawingFigure 3
  • EP3470846B1 patent drawing

AI summary

The present invention relates to pre-treatment methods for antithrombin III to be subjected to a limulus test, respective methods for measuring endotoxin contained in antithrombin III, methods for producing an injection preparation of antithrombin III, and methods for producing antithrombin III.