Aqueous Lithium Sulfur Battery Electrolyte for Cycle Life

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Solution Overview

Problem

Lithium sulfur batteries face challenges in commercialization due to issues with sulfur electrode performance, particularly in maintaining electrochemical reversibility and cycle life, especially at high area capacities.

Innovation Solution

The development of novel aqueous lithium sulfur battery cells using a lithium anode, a solid electron transfer medium cathode, and an aqueous electrolyte with electroactive sulfur species, where the electrolyte includes a cycle-life enhancing compound that extends the stoichiometric solubility limit and facilitates electrochemical oxidation kinetics, allowing for improved cathode reversibility and extended cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional sulfur electrodes are used in lithium sulfur batteries, then high theoretical capacity (1675 mAhg−1) and specific energy (2300 Wh/kg) are achieved, but electrochemical reversibility and cycle life deteriorate

Engineering Contradiction:
Improvespecific energyVSAvoidcycle life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

Aqueous electrolyte containing cycle-life enhancing compounds serves as an intermediary between the sulfur cathode and lithium anode, facilitating reversible electrochemical reactions while preventing direct harmful interactions. The electrolyte mediates ion transport and stabilizes sulfur species during cycling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electrolyte composition by introducing cycle-life enhancing compounds and adjusting stoichiometric ratios of sulfur to lithium species. These parameter changes in electrolyte chemistry enable improved reversibility and extended cycle life while maintaining high capacity.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high area capacities are used in sulfur cathodes, then energy density is improved, but precipitation of elemental sulfur occurs and reversibility deteriorates

Engineering Contradiction:
Improvearea capacityVSAvoidelectrochemical reversibility
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent adjusts electrolyte composition parameters including cycle-life enhancing compound concentrations and stoichiometric ratios to prevent sulfur precipitation even at high area capacities. The modified electrolyte parameters maintain sulfur species in solution during high-capacity cycling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The cycle-life enhancing compounds are pre-added to the electrolyte to cushion against the harmful effects of sulfur precipitation before it occurs. This preventive approach allows the system to tolerate high area capacities without losing reversibility.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of manufacture

If aqueous electrolyte is used instead of conventional non-aqueous electrolyte, then safety and cost are improved, but electrochemical window and conductivity are limited

Engineering Contradiction:
ImprovecostVSAvoidelectrochemical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies aqueous electrolyte parameters by adding cycle-life enhancing compounds and optimizing sulfur-to-lithium stoichiometric ratios. These changes expand the effective electrochemical window and improve conductivity while maintaining the safety and cost advantages of aqueous systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The electrolyte is formulated as a composite system combining water with cycle-life enhancing compounds. This composite approach leverages the safety and cost benefits of water while the added compounds provide enhanced electrochemical performance comparable to non-aqueous systems.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances cycle life and reversibility of lithium sulfur battery cells, enabling more than 100 cycles at high area capacities without precipitation of elemental sulfur, thereby addressing the limitations of existing sulfur electrode technologies.

Implementation Method 1

The aqueous electrolyte facilitates electrochemical oxidation kinetics

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 2

an aqueous electrolyte in electron transfer contact with the cathode

Methodology Applied
Scientific EffectElectrolyte conduction: Conduction (electrical)

Implementation Method 3

the electrolyte includes a cycle-life enhancing compound that extends the stoichiometric solubility limit

Methodology Applied
Scientific EffectSolubility enhancement: Solvation

Data Source

PatentUS9660265B2Lithium sulfur batteries and electrolytes and sulfur cathodes thereof
Publication Date: 2017.05.23 POLYPLUS BATTERY CO INC
  • US9660265B2 patent drawing
  • US9660265B2 patent drawing
  • US9660265B2 patent drawing

AI summary

Lithium sulfur battery cells that use water as an electrolyte solvent provide significant cost reductions. Electrolytes for the battery cells may include water solvent for maintaining electroactive sulfur species in solution during cell discharge and a sufficient amount of a cycle life-enhancing compound that facilitates charging at the cathode. The combination of these two components enhances one or more of the following cell attributes: energy density, power density and cycle life. For instance, in applications where cost per Watt-Hour (Wh) is paramount, such as grid storage and traction applications, the use of an aqueous electrolyte in combination with inexpensive sulfur as the cathode active material can be a key enabler for the utility and automotive industries, for example, providing a cost effective and compact solution for load leveling, electric vehicles and renewable energy storage. Sulfur cathodes, and methods of fabricating lithium sulfur cells, in particular for loading lithium sulfide into the cathode structures, provide further advantages.