Augmented Reality Display for Robot Motion Area Visualization

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Solution Overview

Problem

Operators cannot visually recognize the motion area of a robot, leading to potential errors in entering the area and reducing working efficiency.

Innovation Solution

An augmented reality display device comprising a camera, display unit, and display control unit that displays an image of the robot and its motion area, using three-dimensional recognition models and real-time data to generate an augmented reality image, allowing operators to visually check the robot's motion area and trajectory.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If safety monitoring control is performed by setting motion area around the operator, then safety is improved, but working efficiency deteriorates due to operator errors

Engineering Contradiction:
ImprovesafetyVSAvoidworking efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent introduces an augmented reality display as an intermediary between the robot system and the operator. The display overlays visual information about the robot's motion area and trajectory onto the operator's field of view, serving as a mediator that communicates robot status without requiring the operator to actively monitor or interpret raw sensor data.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by displaying real-time information about the robot's motion area and trajectory to the operator. This allows the operator to see the robot's planned path and current position, enabling them to understand when it is safe to enter the motion area and when to wait, thus reducing unnecessary stops.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If operator enters motion area without visual recognition, then ease of operation is maintained, but safety deteriorates due to accidental entry

Engineering Contradiction:
Improveoperator freedomVSAvoidsafety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The augmented reality display uses color-coded visualization to indicate the robot's motion area and trajectory. Different colors represent different states (e.g., active motion area, safe zones, trajectory path), providing intuitive visual cues that allow operators to quickly understand robot status without complex interfaces or training.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent adds a visual dimension to safety monitoring by overlaying augmented reality graphics onto the operator's natural field of view. Instead of requiring the operator to look at separate monitors or control panels, the motion area and trajectory information is displayed in the same spatial dimension where the operator works, making safety information as accessible as the physical environment itself.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If robot motion area is not visualized, then device complexity is reduced, but information availability deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoidmotion area visibility
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The system creates a visual copy or representation of the robot's motion area and trajectory and displays it through augmented reality. Instead of requiring complex physical markers or changing the actual environment, the patent generates a digital overlay that replicates the spatial information about where the robot will move, providing complete information availability without adding physical complexity to the robot system.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS20240001555A1Augmented reality display device and augmented reality display system
Publication Date: 2024.01.04 FANUC LTD
  • US20240001555A1 patent drawing
  • US20240001555A1 patent drawing
  • US20240001555A1 patent drawing

AI summary

According to the present invention, the operating area of a robot is easily checked. This augmented reality display device comprises: a camera; a display unit; and a display control unit which displays, on the display unit, an image of a robot captured by the camera and an augmented reality image of the operating area of the robot.