Armored Door Deformable Buffer Impact Energy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Armored doors in passenger compartments are vulnerable to deformation and destruction from improvised explosive devices, leading to potential projection of door parts into the compartment due to the discontinuity in protection and the failure of hinges and fixing devices.

Innovation Solution

Incorporation of deformable intermediate means, such as metal foam blocks, between the armor plate and the compartment wall to absorb energy and prevent direct impact, creating a free space for deformation without damaging the structural components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an armored door is installed in an armored wall, then the protection of the passenger compartment is improved, but the door structure becomes vulnerable to deformation and destruction under explosive impact

Engineering Contradiction:
Improveprotection continuityVSAvoiddoor resistance to explosion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

A deformable intermediate element is introduced between the armor plate and the door structure to act as a mediator. This element absorbs impact energy through deformation, preventing direct transmission of explosive forces to the door structure, hinges, and locks, thereby resolving the contradiction between maintaining protection continuity and withstanding explosive impacts.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The deformable intermediate element is pre-installed between the armor plate and door structure to provide cushioning before impact occurs. This prior cushioning arrangement allows the system to absorb explosive energy through controlled deformation of the intermediate element, protecting the door structure from destruction while maintaining overall protection integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Strength

If rigid armor plate is fixed directly to door structure, then structural strength is improved, but the door becomes vulnerable to hinge and lock destruction under impact

Engineering Contradiction:
Improvearmor plate fixationVSAvoidhinge and lock durability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The deformable intermediate element serves as an intermediary between the rigid armor plate and door structure. It decouples the rigid connection, allowing the armor plate to maintain structural strength while the intermediate element absorbs impact forces, thereby protecting hinges and locks from destruction during explosive events.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If armor plate is securely fixed to door structure, then protection capability is improved, but door parts may be projected into compartment during explosion

Engineering Contradiction:
Improveprotection against intrusionVSAvoiddoor part projection
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The deformable intermediate element acts as a buffer between the armor plate and door structure. During explosion, it absorbs energy through deformation, preventing the armor plate from being violently displaced and projected into the passenger compartment, while maintaining the protection capability against intrusion under normal conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The intermediate element converts the harmful explosive energy into beneficial controlled deformation. By allowing the intermediate element to deform under impact, the system transforms the destructive force of explosion into a controlled energy absorption mechanism, preventing door part projection while maintaining protection integrity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the resistance of the door structure, reducing the risk of interior projection and maintaining protection continuity by absorbing impact energy through deformation of the intermediate means, thus preventing destruction of hinges and locks.

Implementation Method 1

deformable intermediate means, such as metal foam blocks, between the armor plate and the compartment wall to absorb energy and prevent direct impact

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

absorb energy and prevent direct impact, creating a free space for deformation without damaging the structural components

Methodology Applied
Scientific EffectEnergy absorption: Damping

Data Source

PatentEP2304379B1Armored door for passenger compartment
Publication Date: 2013.05.15 NEXTER SYST SA
  • EP2304379B1 patent drawingFigure 1~2
  • EP2304379B1 patent drawingFigure 3~4

AI summary

The invention relates to an armored door (5) for a passenger compartment, the door intended for closing up an opening (10) of the passenger compartment and comprising a structure (7) outside of which at least one armored plate (12) is attached. Said door is characterized in that the armored plate (12) is attached remotely from the structure and separated from the latter by first intermediate deformable means (14) capable of absorbing part of the energy of an impact, the armored plate (12) further being greater in size than the structure (7), and by second intermediate deformable means (15) interposed between the edge (R) of the armored plate (12) and a wall (8) of the passenger compartment surrounding the opening (10).