Aromatic Polyether Membranes with Nitrogen Heterocycles for Redox Flow Batteries

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Solution Overview

Problem

Existing membranes for redox flow batteries, such as those used in vanadium redox flow batteries, face challenges with stability, high vanadium ion crossover, and high production costs, particularly with perfluorosulfonic acid polymers, and ion imbibed membranes lack sufficient conductivity and control over permeability.

Innovation Solution

Development of thermally stable aromatic polyether type copolymers with nitrogen heterocycles that form a donor-acceptor mesh structure, allowing for high ionic conductivity while minimizing vanadium species crossover, achieved through solution casting and electrolyte doping, enabling tailored conductivity and selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If perfluorosulfonic acid (PFSA) polymers are used as separator membranes, then chemical stability and mechanical strength are improved, but vanadium ion crossover increases and production cost increases

Engineering Contradiction:
Improvechemical stabilityVSAvoidvanadium ion crossover
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent employs composite membrane structures combining aromatic polyether backbone chains with nitrogen heterocyclic side groups. This composite architecture integrates the chemical stability of the aromatic polyether matrix with the ion-selective properties of nitrogen heterocycles, achieving both low vanadium crossover and high chemical stability without relying on expensive PFSA polymers

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces nitrogen heterocyclic groups (such as pyridine, imidazole, or triazole rings) as side chains attached to the aromatic polyether backbone. These localized nitrogen-containing functional groups create specific binding sites that selectively interact with vanadium ions, providing local ion rejection zones within the membrane structure while maintaining overall membrane stability

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If simple porous matrix membranes are used, then production cost is reduced, but electrolyte imbibition capacity is insufficient and conductivity is low

Engineering Contradiction:
Improveproduction costVSAvoidionic conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent systematically varies parameters including the type of nitrogen heterocyclic group, the ratio of aromatic to aliphatic segments in the polyether chain, and the degree of crosslinking. These parameter adjustments enable precise control over membrane porosity, electrolyte uptake capacity, and ionic conductivity, allowing optimization of performance while maintaining cost-effectiveness through solution casting processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes controlled porosity in the membrane structure created during solution casting and drying processes. The porous network formed by the aromatic polyether framework provides channels for ion transport, while the nitrogen heterocyclic side groups line these channels to provide ion-selective interactions. The pore size and distribution are optimized to balance electrolyte imbibition capacity with vanadium ion rejection

Inventive Principle:
Principle #31Porous materials

3Reliability

If ion exchange groups are introduced into membranes, then ion selectivity is improved, but manufacturing complexity and production cost increase

Engineering Contradiction:
Improveion selectivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces expensive, difficult-to-manufacture PFSA ion exchange membranes with aromatic polyether-based membranes that use nitrogen heterocyclic groups as ion-selective functional units. These alternative materials can be synthesized through more accessible chemical routes and processed via solution casting, reducing both material cost and manufacturing complexity while maintaining ion selectivity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The nitrogen heterocyclic groups act as intermediary functional units between the aromatic polyether backbone and the electrolyte solution. These nitrogen-containing rings provide the ion-exchange functionality needed for selectivity without requiring the complex perfluorosulfonic acid structure, thereby simplifying the overall membrane architecture and manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aromatic polymer membranes exhibit excellent thermal and chemical stability, low water migration, high ion selectivity, and tunable conductivity and permeability, extending battery life and reducing self-discharge, suitable for large-scale commercial applications with reduced costs.

Implementation Method 1

separator membranes are required to have high ionic conductivity, ion selectivity with regards to minimizing cross over

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

the permeation rate (i.e., cross over) of vanadium ions when used in VRFB is high

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

ion or electrolyte imbibed membranes. For this class of membranes, a simple porous matrix is composed of inert polymers

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 4

a simple porous matrix is composed of inert polymers such as but not limited to polyethylene, polytetrafluoroethylene, and polypropylene

Methodology Applied
Scientific EffectCapillary Action: Capillary Action

Data Source

PatentUS11342573B2Ion-imbibed membranes based on proton conducting aromatic polyether type copolymers and their application in redox flow batteries
Publication Date: 2022.05.24 ADVENT TECH
  • US11342573B2 patent drawing
  • US11342573B2 patent drawing
  • US11342573B2 patent drawing

AI summary

The present invention relates to a class of polymer ion imbibed membranes for electrolyte flow batteries. The membranes are a conducting aromatic polyether type copolymer bearing nitrogen heterocycles groups, especially pyridine type. While the membranes can be used in acid, basic, and neutral electrolytes, the nitrogen heterocycles in the membrane interact with acid in the electrolyte to form a proton transport network, so as to keep the proton transport performance of the membrane. The membrane has excellent mechanical stability and thermostability as well as tunable porosity.