Array Substrate Metal Common Electrode Line Reflectivity

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Solution Overview

Problem

Conventional trans-flective liquid crystal display devices have poor display quality when reflecting external light due to weak reflectivity, which affects image display in bright environments.

Innovation Solution

The array substrate includes a metal common electrode line that reflects light and a transparent conductive common electrode, enhancing reflectivity and electrical conductivity, while the manufacturing method involves specific layer deposition and patterning steps to form gate, data, and common electrode lines, along with thin-film transistors and insulation layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional trans-flective liquid crystal display uses a transparent common electrode, then electrical conductivity is achieved, but light reflectivity is insufficient leading to poor display quality in bright environments

Engineering Contradiction:
Improvelight reflectivityVSAvoiddisplay quality
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The common electrode structure combines a transparent conductive layer (such as ITO) with a metal reflective layer (such as Al, Mo, or Cu) to form a composite electrode. This composite structure simultaneously provides electrical conductivity through the transparent conductive layer and light reflectivity through the metal layer, resolving the contradiction between transparency and reflectivity in the common electrode.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the common electrode is made transparent to maintain conductivity, then electrical function is preserved, but reflective capability is weakened

Engineering Contradiction:
Improvetransparent conductive materialVSAvoidexternal light reflection
Core Design Contradiction:
Quantity of substanceVSIllumination intensity

Solution Approach 1:

The invention merges the transparent conductive layer and the metal reflective layer into a single integrated common electrode structure. The transparent conductive layer is deposited first to establish electrical connectivity, followed by the metal layer that provides reflectivity. This merging allows both materials to work together synergistically, maintaining electrical function while enhancing reflective capability.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If a metal layer is added to enhance reflectivity, then light reflection improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelight reflectivityVSAvoidelectrode structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The metal layer in the common electrode serves multiple functions simultaneously: it provides light reflectivity for transflective display performance, acts as an additional conductive path to complement the transparent conductive layer, and can serve as a barrier layer. This multi-functionality reduces the need for separate dedicated layers, thereby limiting the increase in manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves display quality by utilizing the metal common electrode line for light reflection and increased electrical conductivity, enabling better image display in bright environments with enhanced transflective performance.

Implementation Method 1

the common electrode line is a metal layer for reflecting a light incident to the common electrode line

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the common electrode is a transparent conductive layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10048556B2Array substrate having multiple common electrode lines
Publication Date: 2018.08.14 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US10048556B2 patent drawing
  • US10048556B2 patent drawing
  • US10048556B2 patent drawing

AI summary

An array substrate and a manufacturing method for the same. The array substrate includes a substrate, and multiple gate lines, data lines and common electrode lines. The gate lines are disposed on a first surface, and are insulated from the multiple gate lines by a first insulation layer. Among two adjacent gate lines and data lines, one pixel region is defined. The array substrate further includes a thin-film transistor, a common electrode and a pixel electrode. The thin-film transistor includes a gate electrode, a first insulation layer, a channel layer, a source electrode and a drain electrode. The multiple common electrode and gate lines are parallel and are transparent conductive layers. The channel layer, the source electrode, the drain electrode and the pixel electrode are disposed on the first insulation layer. The pixel electrode corresponds to the common electrode and electrically connected to the drain electrode.