Articulated Engine Mounts for Thermal Growth Compensation

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Solution Overview

Problem

Conventional aircraft engine mounting systems lack sufficient flexibility and adjustment capabilities to accommodate design uncertainties and variability, leading to costly redesigns and delays, especially when dealing with multiple variants and thermal growth.

Innovation Solution

The use of adjustable mounting assemblies with extendible elements, such as pivoting links and axially adjustable tie-rods, that allow for inboard or outboard movement and thermal expansion compensation, enabling secure engine mounting across various aircraft configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional mount systems use shims for adjustment, then the mounting precision is improved, but the adaptability to accommodate design uncertainties and thermal growth deteriorates

Engineering Contradiction:
Improvemounting precisionVSAvoidadaptability to design uncertainties
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by replacing static shim-based adjustment with dynamic articulated mounting assemblies that include pivoting links and extendible elements. These components can actively adapt their configuration to accommodate design uncertainties, thermal growth, and interface variations, transforming a rigid precision system into a flexible adaptive system that maintains both precision and versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by incorporating extendible elements that can modify the length and configuration of mounting links. This allows the mounting system to change its geometric parameters in response to thermal expansion, design variations, and interface requirements, thereby maintaining proper mounting precision across different operating conditions and aircraft variants.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If tight tolerances are used in machining and manufacturing, then the mounting precision is improved, but the flexibility for adjustment deteriorates

Engineering Contradiction:
Improvemounting precisionVSAvoidflexibility for adjustment
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent applies segmentation by dividing the mounting system into multiple articulated segments including pivoting links, extendible elements, and adjustable components. This segmentation allows each element to be manufactured to tight tolerances while the overall system maintains flexibility through the articulated joints and adjustable mechanisms that connect these precise segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses dynamics to transform a statically precise but inflexible mounting system into a dynamically adjustable one. The articulated links and extendible elements can move and reconfigure, providing ease of operation and flexibility for adjustment while maintaining mounting precision through controlled movement and positioning mechanisms.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If fixed mounting systems are used, then the device complexity is reduced, but the adaptability to accommodate thermal growth and interface variations deteriorates

Engineering Contradiction:
Improvemounting system complexityVSAvoidadaptability to thermal growth
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent directly addresses thermal expansion by incorporating articulated mounting assemblies with pivoting links and extendible elements that can accommodate thermal growth of the engine and airframe. These components allow for controlled movement and adjustment in response to thermal expansion, maintaining proper interface alignment without requiring complex active control systems.

Inventive Principle:
Principle #37Thermal expansion

Solution Approach 2:

The patent implements universality by designing mounting assemblies that can accommodate multiple aircraft variants, engine types, and interface configurations using the same basic articulated structure. The extendible elements and adjustable links provide multi-functionality, allowing the same mounting system to adapt to different thermal growth patterns and interface requirements across various applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a flexible and adaptable mounting system that accommodates engine variability and thermal growth, reducing redesign efforts and delays by allowing for secure engine attachment across different aircraft interfaces and variants.

Implementation Method 1

at least one of the extendible element and the another extendible element includes a forward link which rotates about an axis to change a position of the link to accommodate a tolerance associated with the engine and to accommodate thermal growth associated with the engine

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS10472079B2Articulated mounts
Publication Date: 2019.11.12 SIKORSKY AIRCRAFT CORP
  • US10472079B2 patent drawing
  • US10472079B2 patent drawing
  • US10472079B2 patent drawing

AI summary

A method for securing an engine using an adjustable mounting assembly is provided including adjusting an extendible element of the adjustable mounted assembly from a first position to a second position. Another extendible element of the adjustable mounting assembly is adjusted from a third position to a fourth position. The engine is mounted using the adjustable mounted assembly with the extendible element in the second position and another extendible element in the fourth position.