Asymmetric Waveguide Slot for Stable Plasma Generation

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Solution Overview

Problem

Conventional plasma generation apparatuses using microwaves struggle to generate a strong electric field at the slot, which hinders the stability of plasma generation.

Innovation Solution

A plasma generation apparatus with a waveguide design where the first conductor surface has a shorter length than the second conductor surface, and a slot extending from the first conductor surface to the outside, creating a stronger electric field when a microwave propagates through, facilitating plasma generation on the outside of the slot.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional waveguide structure with symmetric conductor surfaces is used, then the structure is simple and easy to manufacture, but the electric field strength at the slot is insufficient for stable plasma generation

Engineering Contradiction:
Improveelectric field strength at slotVSAvoidwaveguide structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The waveguide employs asymmetric conductor surface lengths where the first conductor surface has a different length than the second conductor surface. This asymmetry creates an uneven current distribution that concentrates the electric field at the slot location, thereby enhancing plasma generation efficiency while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The waveguide structure implements local quality by varying the conductor surface lengths at specific locations. The first conductor surface is designed with a specific length to concentrate electromagnetic energy at the slot region, while other portions of the waveguide maintain standard dimensions. This localized modification enhances the electric field strength precisely where needed without requiring complex changes throughout the entire waveguide structure.

Inventive Principle:
Principle #3Local quality

2Reliability

If the first conductor surface length is increased to match the second conductor surface length, then the manufacturing process is simplified, but plasma generation stability deteriorates due to insufficient electric field strength

Engineering Contradiction:
Improveplasma generation stabilityVSAvoidwaveguide manufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The design intentionally maintains asymmetric conductor surface lengths to ensure plasma generation stability. The first conductor surface is designed with a specific length that differs from the second conductor surface, creating the necessary electric field concentration at the slot. This asymmetric design is manufactured using standard waveguide fabrication processes, so while the dimensions are non-uniform, the manufacturing complexity remains manageable.

Inventive Principle:
Principle #4Asymmetry

3Productivity

If a stronger electric field is generated at the slot through asymmetric conductor surfaces, then plasma generation stability is improved, but the device complexity increases due to unequal conductor surface dimensions

Engineering Contradiction:
Improveplasma generation efficiencyVSAvoidconductor surface configuration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The waveguide implements local quality by modifying only the first conductor surface length while keeping the second conductor surface at a standard length. This localized adjustment concentrates the electric field at the slot region, enhancing plasma generation efficiency. The rest of the waveguide structure remains simple and straightforward, minimizing overall device complexity while achieving the desired productivity improvement.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively generates a stronger electric field at the slot, leading to stable plasma generation in an elongated region along the slot, capable of using both noble and molecular gases for various applications.

Implementation Method 1

a microwave generation unit for generating a microwave which propagates through the waveguide in the z direction

Methodology Applied
Scientific EffectMicrowave propagation: Electromagnetic Induction

Implementation Method 2

when the microwave propagates through the waveguide, a strong electric field is formed at the location of the slot

Methodology Applied
Scientific EffectElectric field generation: Electromagnetic Induction

Implementation Method 3

a strong electric field is formed at the location of the slot. Also, since a gas is jetted from the slot, plasma is generated on the outside of the slot

Methodology Applied
Scientific EffectPlasma generation: Plasma

Data Source

PatentUS11152193B2Plasma generation apparatus
Publication Date: 2021.10.19 NAT UNIV CORP TOKAI NAT HIGHER EDUCATION & RES SYST
  • US11152193B2 patent drawing
  • US11152193B2 patent drawing
  • US11152193B2 patent drawing

AI summary

A waveguide has a first conductor surface facing toward the interior of the waveguide, a second conductor surface facing toward the interior of the waveguide, and a slot extending from the first conductor surface to the outside of the waveguide. The first conductor surface and the second conductor surface electrically communicate with each other and face each other. The first length in the y direction of the first conductor surface in a cross section perpendicular to the z direction is smaller than the second length in the y direction of the second conductor surface in the cross section perpendicular to the z direction. The first length includes the length in the y direction of the slot in the cross section perpendicular to the z direction. The second length is smaller than the distance between the first conductor surface and the second conductor surface in the x direction.