Asymmetrical Microlenses for Uniform Light Capture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image sensor technologies face issues with light capture efficiency due to the small size of microlenses relative to pixels and degradation in image quality when incident light angles vary, particularly for asymmetrical pixel arrangements.

Innovation Solution

The use of asymmetrical microlenses with a truncated hemisphere shape, where the optical axis is aligned with the photodiode, allowing for uniform light distribution across asymmetrical pixel arrays, even at varying angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If microlenses are positioned spanning and centered over the photodiodes in asymmetrical pixel arrangements, then the light gathering capacity is improved, but the uniformity of light distribution degrades when incident light angles vary

Engineering Contradiction:
Improvelight gathering capacityVSAvoiduniformity of light distribution
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The microlenses are designed with asymmetrical shapes that correspond to the asymmetrical arrangement of photodiodes within pixels. Each microlens has a tailored geometry that compensates for the non-uniform spatial distribution of photodiodes, ensuring that light is focused uniformly onto the photodiode surfaces regardless of incident angle. This asymmetry principle transforms the problematic pixel layout into an advantage by customizing the optical path for each pixel location.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Each microlens is customized with specific local geometric properties that match the local photodiode arrangement in its corresponding pixel. The microlens shape, size, and positioning are locally optimized for each pixel's specific photodiode configuration, rather than using a uniform design across all pixels. This local quality approach ensures optimal light distribution performance for each individual pixel's unique geometry.

Inventive Principle:
Principle #3Local quality

2Device complexity

If microlenses are made small to fit within pixel areas, then the device complexity is reduced, but the light gathering capacity decreases

Engineering Contradiction:
Improvemicrolens array simplicityVSAvoidlight gathering capacity
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The microlens design extends into the vertical dimension with optimized curvature and depth profiles that increase light gathering capacity without increasing lateral footprint. By utilizing the third dimension (lens depth and curvature) rather than only lateral expansion, the design captures more incident light while maintaining compatibility with standard pixel pitch and avoiding increased device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If photodiodes are arranged asymmetrically to maximize pixel performance, then the productivity is improved, but artifacts occur when incident angle of illumination varies

Engineering Contradiction:
Improvepixel performance efficiencyVSAvoidimage quality consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The microlenses are designed with asymmetrical shapes that correspond to the asymmetrical arrangement of photodiodes within pixels. Each microlens has a tailored geometry that compensates for the non-uniform spatial distribution of photodiodes, ensuring that light is focused uniformly onto the photodiode surfaces regardless of incident angle. This asymmetry principle transforms the problematic pixel layout into an advantage by customizing the optical path for each pixel location.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances light gathering capacity and reduces artifacts caused by varying illumination angles, providing more design flexibility for efficient pixel space utilization.

Implementation Method 1

An optical surface of the microlens is asymmetrically shaped... light passing through the microlenses at certain angles is not directed onto the photodiode

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP1894253B1Asymmetrical microlenses on pixel arrays
Publication Date: 2011.07.13 EASTMAN KODAK CO
  • EP1894253B1 patent drawingFigure 1
  • EP1894253B1 patent drawingFigure 2
  • EP1894253B1 patent drawingFigure 3

AI summary

An image sensor includes a plurality of photosensitive sites (100), a plurality of asymmetrical-shaped microlenses (130) positioned spanning the photosensitive sites(100); wherein incoming light is directed in a predetermined direction by an asymmetrical surface of the asymmetrical-shaped microlenses (120) onto the photosensitive sites (100) for capturing the light in a substantially uniform manner.