ATE Output Stage Switching With Programmable Current Clamps

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Automated test systems face issues with false indications of failures or masking actual failures due to voltage glitches caused by sudden transitions between high and low current output stages during testing.

Innovation Solution

The implementation of programmable current clamp circuits within the high and low current force amplifiers, which gradually transition the output current at a speed slower than the main loop bandwidth to minimize glitches, and the use of variable resistors to adjust the current delivery, ensuring stable and accurate testing without extra circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If sudden transitions between high and low current output stages are used during testing, then testing speed and productivity are improved, but voltage glitches are generated that cause false failure indications or mask actual failures

Engineering Contradiction:
Improvetesting speedVSAvoidtesting accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by gradually transitioning the output current from high to low range (or vice versa) before completing the switching between output stages. This gradual transition, controlled by a clamp circuit that limits the rate of change, prevents sudden voltage glitches that would otherwise cause false failure indications or mask actual failures, thereby maintaining testing accuracy while still enabling stage transitions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If gradual transition of output current is used to reduce voltage glitches, then testing accuracy is improved, but transition time increases reducing productivity

Engineering Contradiction:
Improvetesting accuracyVSAvoidtesting speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by using a programmable clamp circuit that can dynamically adjust the current transition rate. The clamp circuit is configured to limit the rate of change of output current during transitions, and this clamping level can be programmatically adjusted based on the specific testing requirements. This allows optimization of the transition speed to achieve the minimum necessary time while preventing harmful voltage glitches, thus balancing testing accuracy with productivity.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple output stages are used to cover wide dynamic range, then adaptability is improved, but device complexity increases due to switching between stages

Engineering Contradiction:
Improvedynamic range coverageVSAvoidswitching control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by implementing a single programmable clamp circuit that serves multiple functions: it controls the transition between high and low current output stages, limits voltage glitches during switching, and can be programmatically adjusted for different testing scenarios. This multi-functional clamp circuit reduces the need for separate control mechanisms for each output stage, thereby managing device complexity while maintaining the ability to cover a wide dynamic range through stage switching.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11940496B2Output voltage glitch reduction in ate systems
Publication Date: 2024.03.26 ANALOG DEVICES INC
  • US11940496B2 patent drawing
  • US11940496B2 patent drawing
  • US11940496B2 patent drawing

AI summary

An automated testing system comprises a high side switch circuit coupled to an input/output (I/O) connection, a low side switch circuit coupled to the I/O connection, a high side force amplifier (HFA) coupled to the high side switch, a low side force amplifier (LFA) coupled to the low side switch, an adjusting circuit coupled to the HFA and the LFA, and a control circuit configured to change the adjusting circuit to change control of current at the I/O connection from one of the HFA or LFA to the other of the HFA or LFA.