Integrated Automatic Transfer Switch for EV Charging Power Switching

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Solution Overview

Problem

Current automatic transfer switch (ATS) solutions for power supply systems, especially in conjunction with energy storage systems and charging piles, lack integration of switch functions for power input in buildings, leading to inefficiencies and increased complexity.

Innovation Solution

An automatic transfer switch system that includes multiple switch units, a sampling unit, and a control unit to manage power flow between energy sources, loads, and electric vehicles, integrating charging functions and simplifying the system architecture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If charging piles are added to energy storage systems to enhance product competitiveness, then product functionality and market adaptability are improved, but system complexity and installation difficulty increase

Engineering Contradiction:
Improveproduct functionalityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the ATS (Automatic Transfer Switch) and charging pile into a single integrated device. The ATS includes switch units that can connect/disconnect power grid connections, while the charging pile provides EV charging functionality. These functions are merged into one device with shared components such as the housing, control unit, and communication interfaces, thereby reducing overall system complexity while maintaining both power transfer and charging capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated device performs multiple functions: it acts as both an Automatic Transfer Switch for power grid connection management and a charging pile for electric vehicle charging. The switch units can configure different connection states to enable power grid connection, disconnection, or charging operations, allowing a single device to serve multiple purposes and reduce the need for separate standalone units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple switch units and control components are integrated into the ATS, then switching reliability and power supply stability are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveswitching reliabilityVSAvoidmanufacturing difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The ATS is divided into multiple independent switch units, where each switch unit can independently control specific connection states (power grid connection, charging connection, etc.). This segmentation allows for modular manufacturing and assembly, where each switch unit can be tested and manufactured separately before being integrated into the final device, thereby managing manufacturing complexity while achieving reliable multi-state switching functionality.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the ATS integrates charging pile functions, then cable connections and installation complexity are reduced, but the difficulty of detecting and measuring system states increases

Engineering Contradiction:
Improveinstallation complexityVSAvoidsystem state detection
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The control unit continuously monitors the connection states of the switch units and provides feedback to adjust the switching operations. The sampling unit detects parameters such as voltage and current to determine the current operational state (power grid connected, charging in progress, disconnected, etc.), and this feedback information is used by the control unit to make real-time switching decisions, simplifying installation while enabling accurate state detection through automated monitoring.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12095309B2Automatic transfer switch and power supply system
Publication Date: 2024.09.17 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US12095309B2 patent drawing
  • US12095309B2 patent drawing
  • US12095309B2 patent drawing

AI summary

The application discloses an automatic transfer switch and a power supply system. The automatic transfer switch includes: a first switch unit having a first end connected to a first device through a converter port, and a second end electrically connected to a power grid through a power grid port; a second switch unit having a first end connected to a second device through an electric vehicle port and a charging/discharging circuit unit, and a second end electrically connected to the second end of the first switch unit; a third switch unit, having a first end electrically connected to the power grid through the power grid port, and a second end electrically connected to a load through a load port; a sampling unit; and a control unit connected to the sampling unit.