Automated Particulate Collection System with Dynamic Capture Medium

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Solution Overview

Problem

Current particulate collection and analysis methods rely on manual processes, which are labor-intensive and slow, limiting the development and deployment of effective quality control measures for airborne particulate matter.

Innovation Solution

An automated system comprising a fluid channel, capture medium, image capture device, and control system that dynamically adjusts components based on analyzed particulate data, enabling efficient collection, analysis, and recording of airborne particles, with dynamic modification of the capture medium and fluid flow rate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual processes are used for particulate matter analysis, then operational simplicity is maintained, but productivity and measurement precision are reduced

Engineering Contradiction:
Improveoperational simplicityVSAvoidanalysis speed
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system performs self-service through automated image capture, analysis, and recording functions. The image capture device automatically captures images of particulate matter on the capture medium, the processing system automatically analyzes particle characteristics, and the recorder automatically logs data, eliminating the need for manual intervention in these operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical processes with automated electronic systems. Instead of manual counting and identification, the system uses image capture devices, processing units, and automated recorders to perform analysis, substituting human operations with electronic automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If manual processes are used for particulate matter analysis, then system complexity is reduced, but measurement precision and reliability are worsened

Engineering Contradiction:
Improvesystem complexityVSAvoidparticulate analysis accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system incorporates feedback mechanisms where the processing system analyzes captured images and provides feedback for adjusting the capture medium positioning, fluid flow rates, and analysis parameters. This continuous feedback loop ensures high measurement precision by adapting to varying particulate conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system creates digital copies of particulate matter through image capture, allowing multiple analyses of the same sample without physical manipulation. This copying enables precise measurement and recording while maintaining the original sample integrity.

Inventive Principle:
Principle #26Copying

3Productivity

If automated systems are implemented, then productivity is improved, but device complexity increases

Engineering Contradiction:
Improveanalysis speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system achieves multi-functionality by integrating image capture, particle analysis, data recording, and quality control functions into a single unified platform. The processing system performs multiple tasks including characterizing particle size, shape, concentration, and identifying particle types, thereby improving productivity without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts operational parameters such as fluid flow rates, capture medium positioning, and image capture frequencies based on real-time analysis requirements. This parameter optimization enables high productivity while maintaining manageable system complexity through adaptive control.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If dynamic modification of components is implemented, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvedynamic adjustment capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements dynamic modification of components including adjustable capture medium positioning, variable fluid flow rates, and real-time parameter adjustments. These dynamic capabilities allow the system to adapt to different particulate conditions and analysis requirements while using controlled complexity through automated control mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system facilitates rapid and accurate particulate collection and analysis, reducing manual labor and enhancing the ability to develop and deploy quality control measures for mitigating health effects associated with airborne particulate matter.

Implementation Method 1

a capture medium positioned in communication with the fluid channel, the capture medium configured to acquire particulate matter

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11371926B2Particulate collection and analysis
Publication Date: 2022.06.28 THE WEATHER CO LLC
  • US11371926B2 patent drawing
  • US11371926B2 patent drawing
  • US11371926B2 patent drawing

AI summary

Embodiments relate to a system for particulate matter collection and analysis. The embodiments include system components and an associated control system. One or more of the components are dynamically adjustable. Fluid flow is captured by a capture medium positioned relative to a fluid channel, and particulate matter present within the fluid flow is acquired. A modifiable component is provided relative to the capture medium. The control system is provided in communication with the system components and functions to provide and support dynamic adjustment of the modifiable component in response to acquired particulate matter and analysis thereof.