Automatic Traveling System Tag Reading Error Handling

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Solution Overview

Problem

Automatic traveling devices in warehouses and facilities face efficiency reductions due to tag reading errors caused by damage, deterioration, or misalignment of tags, leading to interrupted transport operations.

Innovation Solution

An automatic traveling system equipped with a determination processor and a traveling processor that determines successful tag readings and controls the device's movement based on pre-defined connection routes between tags, allowing the system to continue traveling or adjust its path when a tag is not read, thereby minimizing transport disruptions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the automatic traveling device stops traveling when a tag reading error occurs, then the reading accuracy can be verified, but the transport efficiency is reduced

Engineering Contradiction:
Improvetag reading accuracyVSAvoidtransport efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs preliminary verification of tag reading results by checking whether the read tag corresponds to the expected position information before making travel decisions. This preliminary check allows the device to continue traveling without stopping when readings are merely uncertain, thereby maintaining transport efficiency while still ensuring reading accuracy through validation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables continuous traveling operation by implementing a fallback mechanism that allows the automatic traveling device to proceed to the next tag position even when current tag reading fails or is uncertain. This continuity principle ensures that transport operations are not interrupted by reading errors, maintaining high transport efficiency while reading accuracy is preserved through the validation process.

Inventive Principle:
Principle #20Continuity of useful action

2Productivity

If the automatic traveling device continues traveling without verification when tag reading fails, then transport efficiency is maintained, but position accuracy deteriorates

Engineering Contradiction:
Improvetransport efficiencyVSAvoidposition accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system implements feedback by continuously monitoring whether tag reading results match expected position information and adjusting travel decisions accordingly. When tag readings are successfully verified against position expectations, the device continues normal operation. When verification fails, the system receives feedback to trigger position correction procedures, thereby maintaining both transport efficiency and position accuracy through adaptive control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts its travel behavior based on tag reading verification results. When readings are successful and verified, the device maintains normal dynamic operation. When readings fail verification, the system dynamically switches to a position correction mode, adjusting its travel parameters to realign with the correct position. This dynamic adaptation allows the system to maintain transport efficiency while ensuring position accuracy through conditional behavior changes.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the system implements comprehensive tag reading verification, then position accuracy is improved, but system complexity increases

Engineering Contradiction:
Improveposition accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs self-verification of tag reading results by comparing read tag information against expected position data stored in its own memory or database. This self-service verification mechanism eliminates the need for external verification systems or additional sensors, thereby improving position accuracy while avoiding the complexity increase that would result from adding more hardware components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses the existing tag reading function for multiple purposes: both for navigation (determining where to travel next) and for verification (confirming position accuracy). This multi-functionality allows comprehensive position verification without requiring separate dedicated verification hardware or systems, thereby improving position accuracy while minimizing the increase in system complexity by maximizing the utility of existing components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230393576A1Automatic traveling system, automatic traveling method, and recording medium recording automatic traveling program
Publication Date: 2023.12.07 SHARP KK
  • US20230393576A1 patent drawing
  • US20230393576A1 patent drawing
  • US20230393576A1 patent drawing

AI summary

An automatic traveling system includes: a determination processor that determines whether or not the automatic traveling device successfully reads a target tag at a position of the target tag while traveling; and a traveling processor that controls traveling of the automatic traveling device on the basis of information on a first connection route connecting an installation position of a first tag immediately before the target tag that is determined not to be successfully read to an installation position of the target tag, and a second connection route connecting an installation position of a second tag immediately after the target tag to the installation position of the target tag, in a case where the determination processor determines that the target tag is not successfully read.