Autonomous Vehicle Steering Redundancy via Segmented Actuators

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Solution Overview

Problem

Existing steer-by-wire systems in autonomous vehicles lack the necessary redundancy and integrity to meet the stringent safety requirements of mass-transit vehicles, which can lead to inadequate availability and safety in critical situations.

Innovation Solution

The implementation of a four-steering-system configuration for autonomous vehicles, each with two actuators and a controller, powered by separate sources, providing high redundancy and integrity. This setup allows for independent control of each wheel, ensuring continued operation even if one actuator or controller fails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a separate steering actuator is assigned to each steerable wheel, then independent control of steering angle is achieved, but the number of sensors and actuators increases beyond acceptable minimum

Engineering Contradiction:
Improveindependent control of steering angleVSAvoidnumber of sensors and actuators
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The steering system is divided into four independent steering systems, each controlling one steerable wheel. Each steering system includes its own actuator and controller, enabling independent control of each wheel's steering angle. This segmentation allows the system to achieve full adaptability for different driving modes (Ackermann steering, crabbing, etc.) while maintaining modular architecture that simplifies control logic.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces redundancy as an additional dimension to the steering system design. Each steerable wheel is equipped with two actuators instead of one, creating a redundant control path. This dimensional addition ensures that if one actuator fails, the other can take over, thereby maintaining system functionality without requiring excessive sensors and actuators in normal operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If automotive safety levels are used, then cost is reduced, but safety requirements for mass-transit vehicles are not met

Engineering Contradiction:
ImprovecostVSAvoidsafety level
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The steering system incorporates redundant actuators and controllers that serve as pre-prepared backup components. In the event of a failure in the primary actuator or controller, the redundant components are already in place and can immediately take over, cushioning against safety failures. This prior cushioning approach ensures that the system meets stringent mass-transit safety requirements without requiring excessive components during normal operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent changes the safety parameter from automotive level to mass-transit level by implementing a redundant architecture. Each steering system has two actuators and the controllers are cross-connected, fundamentally changing the safety parameter. This parameter change ensures that the system can tolerate component failures while maintaining safe operation, thereby meeting the higher reliability requirements for mass-transit vehicles.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If redundancy is increased to meet safety requirements, then safety and availability are improved, but device complexity increases

Engineering Contradiction:
Improvesafety and availabilityVSAvoidsystem configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The steering system is segmented into four independent modules, each controlling one steerable wheel. Each module contains its own actuator and controller, creating modular redundancy. This segmentation allows the system to achieve high reliability through redundancy while keeping each module's complexity manageable. The modular architecture simplifies the overall system management compared to a fully integrated redundant system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each controller is designed with multi-functionality, serving both as the primary controller for its associated steering system and as a backup controller for adjacent steering systems. This universal design reduces the need for separate dedicated backup controllers, thereby reducing device complexity while maintaining high redundancy levels. The cross-connectivity of controllers enables them to perform multiple functions, simplifying the overall system configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3838718B1Steering system for an autonomous vehicle
Publication Date: 2025.02.19 ALSTOM HOLDINGS SA
  • EP3838718B1 patent drawingFigure 1
  • EP3838718B1 patent drawingFigure 2
  • EP3838718B1 patent drawingFigure 3

AI summary

An autonomous vehicle (10) for passengers comprises four steerable wheels (18) where each steerable wheel (18) is steered by a steering system (16) having a set of two actuators (20). One actuator (20) of each set of actuators is powered by a first power source (26) while the other actuator (20) of the set of powered by a second power source (26). Four controllers (24) each control one actuator (20) of each set of actuators (20) and one actuator (20) from another set of actuators (20).