Auxetic Stretchable Substrate for Multidirectional Strain Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Stretchable electronic devices face challenges in maintaining mechanical stability and minimizing distortion during deformation, particularly in multidimensional axis directions, due to the lack of control over strain distribution across axes.

Innovation Solution

A stretchable substrate with a negative Poisson's ratio is developed, utilizing a mechanical metamaterial auxetic structure that includes a plurality of unit structures and an internal elastomer, which is adhered to an elastic sheet, allowing for controlled strain distribution across axes and minimizing surface distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional flexible substrate is used, then the substrate can be deformed in one direction, but the substrate cannot control strain distribution across multiple axes and exhibits distortion during deformation

Engineering Contradiction:
Improvedeformation freedomVSAvoidmechanical stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The substrate is divided into multiple unit structures arranged in a grid pattern, where each unit structure can independently deform. This segmentation allows the substrate to achieve complex multidimensional deformation while maintaining overall structural stability and controlling strain distribution across different axes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional two-dimensional planar deformation to three-dimensional deformation by incorporating vertical displacement of the unit structures. This dimensional change enables the substrate to distribute strain across multiple axes and maintain mechanical stability during deformation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the substrate is made more flexible to increase deformation freedom, then the substrate can deform in multiple directions, but the substrate loses mechanical stability and increases distortion

Engineering Contradiction:
Improvedeformation freedomVSAvoiddistortion control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

By segmenting the substrate into discrete unit structures with defined geometric patterns, the invention enables precise control over deformation behavior. Each unit structure's geometry can be optimized to achieve desired strain distribution, maintaining manufacturing precision while enabling multidirectional deformation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the structural parameters of the substrate by introducing specific unit structure geometries and arrangements. These parameter changes allow the substrate to maintain mechanical stability while achieving enhanced deformation freedom across multiple axes.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If a rigid substrate is used, then the substrate maintains mechanical stability, but the substrate cannot be freely deformed in multiple directions

Engineering Contradiction:
Improvemechanical stabilityVSAvoiddeformation freedom
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The invention uses a flexible substrate with a specific thickness range that allows bending and deformation while maintaining structural integrity. The flexible substrate serves as a base that enables multidirectional deformation without compromising mechanical stability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The substrate combines a flexible base material with a structured surface pattern of unit structures. This composite structure integrates the flexibility needed for multidirectional deformation with the geometric stability required to control strain distribution and prevent distortion.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The substrate effectively maintains mechanical stability and reduces surface distortion during deformation, enhancing the usability of stretchable devices in various applications, including flexible displays, by distributing mechanical strain in a three-dimensional vertical direction.

Implementation Method 1

a stretchable substrate capable of controlling, upon stretching along one axis, a strain related to another axis by generating an elastic substrate containing a mechanical metamaterial having a negative Poisson ratio

Methodology Applied
Scientific EffectNegative Poisson's ratio effect: Poisson's Effect

Implementation Method 2

generating an auxetic including a plurality of unit structures and adhering one or more elastic sheets to one surface of the auxetic

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11628660B2Mechanical-metamaterial-based stretchable substrate with negative poisson's ratio and manufacturing method thereof
Publication Date: 2023.04.18 KOREA INST OF SCI & TECH
  • US11628660B2 patent drawing
  • US11628660B2 patent drawing
  • US11628660B2 patent drawing

AI summary

Disclosed is a method of manufacturing a stretchable substrate according to various embodiments of the present disclosure for realizing the above-described objectives. The method may include generating an auxetic including a plurality of unit structures and adhering one or more elastic sheets to one surface of the auxetic.