Avalanche-Protected Transistors Using Bottom Breakdown Current Path

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Solution Overview

Problem

Semiconductor devices face performance degradation due to parasitic inductance-induced voltage spikes and avalanche breakdowns, leading to reduced on-current and potential functional failures during high voltage and high current switching conditions.

Innovation Solution

The implementation of a buried doped well within a field effect transistor that induces breakdown at the bottom of the drain region instead of the sidewall, forming a Zener diode-like structure to manage avalanche breakdowns by directing impact ionization charges through a bottom breakdown path, thereby enhancing single pulse and repetitive avalanche energy absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional field effect transistor structure is used, then the device can operate under normal switching conditions, but the device suffers performance degradation and potential functional failures during avalanche breakdowns caused by parasitic inductance-induced voltage spikes

Engineering Contradiction:
Improvedevice reliability under avalanche breakdownVSAvoiddamage from impact ionization charges
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the breakdown path by introducing a buried first-conductivity-type well that creates a dedicated bottom breakdown current path, separating the avalanche breakdown location from the gate dielectric. This segmentation directs impact ionization charges away from sensitive components, preventing damage while maintaining device operation during UIS events.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The buried first-conductivity-type well acts as an intermediary structure that mediates the avalanche breakdown process. It provides a controlled path for charge carriers during breakdown, intercepting impact ionization charges before they can reach and damage the gate dielectric, thus protecting the device during high-stress conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the breakdown occurs at the sidewall of the drain region, then the conventional structure is maintained, but the gate dielectric is exposed to impact ionization charges causing performance degradation

Engineering Contradiction:
Improvegate dielectric protectionVSAvoidtransistor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent moves the breakdown location from the lateral sidewall dimension to the vertical bottom dimension by introducing a buried well. This dimensional shift redirects the breakdown current path vertically through the buried well to a safe location away from the gate dielectric, protecting it from impact ionization charges while maintaining a relatively simple structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the device is designed for high single pulse avalanche energy (EAS) and high repetitive avalanche energy (EAR), then the device can withstand UIS events, but the structure requires additional components like a buried doped well

Engineering Contradiction:
Improveavalanche energy absorption capabilityVSAvoidtransistor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buried first-conductivity-type well serves multiple functions: it provides a breakdown protection path during avalanche events, acts as a charge collection region, and influences the electric field distribution to enhance breakdown characteristics. This multi-functionality allows the device to achieve high EAS and EAR ratings without requiring separate protective structures for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves the semiconductor device's reliability and minimizes performance degradation under high voltage and high current conditions by redirecting impact ionization charges away from the gate dielectric, reducing the risk of permanent damage and maintaining circuit performance.

Implementation Method 1

Devices may enter into an avalanche mode during switching cycles, and may suffer from performance degradation caused by damage that avalanches of electrical charges cause at the structural level

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 2

inducing breakdown at the bottom of the drain region instead of the sidewall, forming a Zener diode-like structure to manage avalanche breakdowns by directing impact ionization charges through a bottom breakdown path

Methodology Applied
Scientific EffectImpact ionization:

Data Source

PatentUS20220367614A1Avalanche-protected transistors using a bottom breakdown current path and methods of forming the same
Publication Date: 2022.11.17 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20220367614A1 patent drawing
  • US20220367614A1 patent drawing
  • US20220367614A1 patent drawing

AI summary

An avalanche-protected field effect transistor includes, within a semiconductor substrate, a body semiconductor layer and a doped body contact region having a doping of a first conductivity type, and a source region a drain region having a doping of a second conductivity type. A buried first-conductivity-type well may be located within the semiconductor substrate. The buried first-conductivity-type well underlies, and has an areal overlap in a plan view with, the drain region, and is vertically spaced apart from the drain region, and has a higher atomic concentration of dopants of the first conductivity type than the body semiconductor layer. The configuration of the field effect transistor induces more than 90% of impact ionization electrical charges during avalanche breakdown to flow from the source region, to pass through the buried first-conductivity-type well, and to impinge on a bottom surface of the drain region.