Back-Barrier Layer in HEMT Transistors to Block Dopant Diffusion

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Solution Overview

Problem

In high electron mobility transistors (HEMTs), the diffusion of p-type dopants over time degrades the channel by removing electrons as charge carriers, leading to performance issues due to electron injection from the substrate into the channel layer.

Innovation Solution

Incorporating a back-barrier layer with a band gap discontinuity between the channel and active layers to prevent dopant diffusion, combined with a buffer layer doped with p-type dopants to reduce electron injection, and using a nucleation layer to compensate for lattice mismatch between the substrate and buffer layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a buffer layer doped with p-type dopants is used to reduce electron injection from the substrate, then electron injection is reduced, but dopant diffusion into the channel layer degrades performance over time

Engineering Contradiction:
Improveelectron injection from substrateVSAvoidchannel performance stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A back-barrier layer is introduced as an intermediary layer between the buffer layer and the channel layer. This back-barrier layer acts as a mediator that prevents direct interaction between the p-type dopants in the buffer layer and the channel layer, thereby blocking dopant diffusion while allowing the buffer layer to continue reducing electron injection from the substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The structure is segmented into distinct functional layers: the buffer layer for reducing electron injection, the back-barrier layer for preventing dopant diffusion, and the channel layer for electron transport. This segmentation separates the functions of electron injection reduction and dopant diffusion prevention into different layers, allowing each layer to optimize its specific function without interfering with the other.

Inventive Principle:
Principle #1Segmentation

2Speed

If the channel layer is directly adjacent to the buffer layer to enable electron transport, then electron mobility is maintained, but dopant diffusion from the buffer layer degrades the channel

Engineering Contradiction:
Improveelectron mobilityVSAvoiddopant diffusion into channel
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The back-barrier layer serves as an intermediary between the buffer layer and the channel layer, enabling the system to maintain both high electron mobility and protection against dopant diffusion. The back-barrier layer's band gap discontinuity creates a potential barrier that blocks dopant diffusion while maintaining electrical connectivity for electron transport through the heterojunction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device employs a composite structure with multiple materials having different band gap characteristics. The back-barrier layer is formed from a material with a larger band gap than the channel layer, creating a heterojunction that provides both electrical connectivity for high electron mobility and a diffusion barrier against dopant contamination.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The back-barrier layer effectively prevents dopant diffusion, enhancing the stability and performance of the two-dimensional electron gas (2-DEG) in the channel layer by reducing electron injection from the substrate, thereby maintaining high electron mobility and frequency transmission capabilities.

Implementation Method 1

a back-barrier layer between a first portion of the channel layer and a second portion of the channel layer, wherein the back-barrier layer has a band gap discontinuity with the channel layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

a buffer layer on the substrate, wherein the buffer layer comprises p-type dopants

Methodology Applied
Scientific EffectP-type doping: Dopants

Implementation Method 3

using a nucleation layer to compensate for lattice mismatch between the substrate and buffer layer

Methodology Applied
Scientific EffectLattice mismatch compensation:

Data Source

PatentUS9455341B2Transistor having a back-barrier layer and method of making the same
Publication Date: 2016.09.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9455341B2 patent drawing
  • US9455341B2 patent drawing
  • US9455341B2 patent drawing

AI summary

A transistor includes a substrate and a buffer layer on the substrate, wherein the buffer layer comprises p-type dopants. The transistor further includes a channel layer on the buffer layer and a back-barrier layer between a first portion of the channel layer and a second portion of the channel layer. The back-barrier layer has a band gap discontinuity with the channel layer. The transistor further includes an active layer on the second portion of the channel layer, wherein the active layer has a band gap discontinuity with the second portion of the channel layer. The transistor further includes a two dimensional electron gas (2-DEG) in the channel layer adjacent an interface between the channel layer and the active layer.