Backlight Module Cooling Control for Lower Fan Energy Use

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Solution Overview

Problem

Existing vehicle cooling systems struggle to effectively manage the thermal comfort of both the vehicle cockpit and electronic devices, such as display units, while maintaining efficient energy use.

Innovation Solution

A cooling system with temperature sensors and fans controlled by a temperature controller to dynamically adjust cooling based on sensed temperatures in the cockpit and display modules, utilizing air-conditioning systems and fans to maintain optimal thermal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the cooling fan operates continuously to maintain cooling, then the thermal comfort of occupants and electronic devices is improved, but the energy consumption increases

Engineering Contradiction:
Improvethermal comfortVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The cooling fan's operating state is dynamically adjusted based on real-time temperature monitoring. The system transitions from static continuous operation to dynamic state-based control, switching between on and off states according to whether temperatures exceed thresholds, thereby reducing unnecessary energy consumption while maintaining thermal comfort when needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensors continuously monitor the cockpit and display module temperatures, providing feedback to the control unit. This feedback mechanism enables the system to make informed decisions about fan operation, activating cooling only when temperature thresholds are exceeded, thus optimizing the balance between thermal comfort and energy consumption

Inventive Principle:
Principle #23Feedback

2Reliability

If the cooling fan operates continuously to cool electronic devices, then the reliability of electronic devices is improved, but the loss of energy increases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Instead of continuous full cooling operation, the system applies partial cooling action only when and where needed. The control unit selectively activates the cooling fan based on specific temperature conditions in different zones (cockpit vs. display module), providing sufficient cooling to maintain device reliability without excessive energy waste during normal operating conditions

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the operational parameters of the cooling fan based on temperature conditions. By monitoring temperature parameters and adjusting fan operation accordingly, the system maintains device reliability through adequate cooling while minimizing energy loss by avoiding unnecessary fan operation during acceptable temperature ranges

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple temperature sensors are deployed to monitor both cockpit and display module, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature monitoring precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into distinct sensing zones (cockpit area and display module area) with dedicated temperature sensors for each. This segmentation enables precise local temperature measurement without requiring a single complex sensor system, as each sensor focuses on a specific thermal zone, simplifying the overall measurement architecture while maintaining high precision

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures enhanced thermal comfort for vehicle occupants and electronic devices by dynamically adjusting cooling modes, optimizing energy usage and reducing unnecessary fan operation.

Implementation Method 1

The temperature sensor senses a first temperature of the backlight module and a second temperature of the backlight module

Methodology Applied
Scientific EffectThermal sensing: Temperature Gradient

Implementation Method 2

The cooling fan provides a cooling path

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS12422136B2Cooling system and control method of cooling system
Publication Date: 2025.09.23 CARUX TECH PTE LTD
  • US12422136B2 patent drawing
  • US12422136B2 patent drawing
  • US12422136B2 patent drawing

AI summary

A cooling system and a control method of the cooling system are provided. The cooling system includes a display device, a temperature sensor, a cooling fan and a temperature controller. The display device includes a backlight module. The temperature sensor is configured in the backlight module. The temperature sensor senses a first temperature of the backlight module and a second temperature of the backlight module. The first temperature is higher than the second temperature. The cooling fan is configured in the backlight module. The cooling fan provides a cooling path. The temperature controller receives the first temperature and the second temperature from the temperature sensor, and controls the cooling fan to enable or disable.