Backside Contact Structures for Low-Capacitance Chip Interconnects

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Solution Overview

Problem

The challenge in the semiconductor industry is to integrate high-performance and low-capacitance, low-power devices into a single chip, while optimizing performance and reducing power consumption.

Innovation Solution

The solution involves forming backside contact structures on semiconductor devices, which include epitaxial deposition, implantation, and drive-in processes to create electrical connections from the backside of the device, allowing for flexible connection types and improved device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional front-side contact structures are used, then device performance can be optimized, but device complexity and power consumption increase

Engineering Contradiction:
Improvedevice performanceVSAvoidcontact structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies backside contact structures where electrical contacts are formed on the rear surface of the semiconductor device rather than the front surface. This inversion of the conventional contact approach reduces device complexity by separating contact formation from the active device region, while maintaining optimal electrical performance through direct substrate contact.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from planar front-side contacts to three-dimensional backside contacts by etching through the substrate and forming contacts on the opposite surface. This dimensional change allows contacts to be positioned below the active device region, reducing routing complexity and improving performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If more devices are integrated on a single chip, then capacity increases, but power consumption and capacitance increase

Engineering Contradiction:
Improvedevice capacityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent segments the contact formation process by creating separate backside contact regions for different device types (high-performance and low-power devices). This segmentation allows independent optimization of power delivery for each device category, enabling high capacity integration while managing overall power consumption through targeted power distribution.

Inventive Principle:
Principle #1Segmentation

3Reliability

If backside contact structures are formed, then device performance enhances and power consumption reduces, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent incorporates backside contact formation as an early step in the fabrication process, performing substrate thinning and contact hole etching before completing the front-side device processing. This preliminary action integrates backside contacts into the existing manufacturing flow without requiring separate complex processing steps, thereby reducing overall manufacturing complexity despite the added functionality.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the formation of efficient backside interconnects, enhancing device performance and reducing power consumption, while allowing for the integration of both high-performance and low-power devices on a single chip.

Implementation Method 1

epitaxial deposition, implantation, and drive-in processes

Methodology Applied
Scientific EffectEpitaxial deposition: Epitaxy

Implementation Method 2

epitaxial deposition, implantation, and drive-in processes

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 3

epitaxial deposition, implantation, and drive-in processes

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12288810B2Backside contact structures and fabrication for metal on both sides of devices
Publication Date: 2025.04.29 INTEL CORP
  • US12288810B2 patent drawing
  • US12288810B2 patent drawing
  • US12288810B2 patent drawing

AI summary

An apparatus including a circuit structure including a device stratum including a plurality of devices including a first side and an opposite second side; and a metal interconnect coupled to at least one of the plurality of devices from the second side of the device stratum. A method including forming a transistor device including a channel between a source region and a drain region and a gate electrode on the channel defining a first side of the device; and forming an interconnect to one of the source region and the drain region from a second side of the device.