Battery Housing Airflow Control for Rapid Cell Temperature Regulation

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Solution Overview

Problem

Existing battery systems for electric vehicles lack a simple and efficient method to regulate the temperature of battery units, which is crucial for efficient operation and to prevent damage.

Innovation Solution

A battery system design that utilizes air as a temperature control medium, incorporating an air inlet and outlet region with shut-off devices, an air conveying device, and a heating device to manage air flow and temperature, powered by the battery unit itself, allowing for rapid temperature adjustment and regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If complex temperature control systems with multiple components are used, then temperature regulation capability is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent extracts the temperature control medium (air) from complex liquid cooling systems and uses it directly in the housing cavity. This eliminates the need for heat exchangers, pumps, and complex piping, achieving temperature control with minimal components while maintaining effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The air serving as temperature control medium performs multiple functions: it cools/heats battery cells, provides atmospheric pressure to suppress gas expansion, and can be used to detect cell failures. This multi-functionality reduces the need for separate systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If additional energy sources are added for temperature control, then temperature regulation capability is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature regulation capabilityVSAvoidenergy system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The battery system uses its own internal resources for temperature control - the battery cells provide heat when cold and can power the fan for air circulation. The system serves itself without requiring external energy sources or additional power supply components

Inventive Principle:
Principle #25Self-service

3Device complexity

If air is used as temperature control medium, then device complexity is reduced, but temperature control precision may worsen

Engineering Contradiction:
Improvesystem simplicityVSAvoidtemperature control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements local quality by positioning battery cells at different distances from air inlet openings, creating zones with different air flow rates and cooling intensities. This allows precise temperature control for individual cells or groups of cells based on their specific thermal requirements

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and efficient temperature control of battery units, reducing the need for additional energy sources and providing rapid response to temperature changes, ensuring optimal operating conditions.

Implementation Method 1

a heating device (28) for heating air flowing through the battery system housing (12)

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an air conveying device (24) for conveying air through the battery system housing (12)

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The air flowing in the channel can absorb heat emitted by the battery and dissipate it from the area of the housing

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentEP4542729B1Battery system
Publication Date: 2025.10.08 PUREM GMBH
  • EP4542729B1 patent drawingFigure 1~2
  • EP4542729B1 patent drawingFigure 3

AI summary

A battery system, in particular for a vehicle, comprises a battery system housing (12), wherein the battery system housing (12) has an air inlet area (18) and an air outlet area (22) for air flowing through the battery system housing (14), and at least one battery unit (14), wherein the at least one battery unit (14) is accommodated in the battery system housing (12) so that air flowing through the battery system housing (12) can flow around it.