Secondary Battery Authentication Using Pause-Period Voltage Curves

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Solution Overview

Problem

There is a need for a precise technique to diagnose whether a secondary battery is a genuine product, as counterfeit or modified batteries may use inferior components or have defective control circuits.

Innovation Solution

A battery diagnosis system that includes a sensor to measure the voltage of a secondary battery and a processor to analyze the voltage curve over a diagnosis target period, which includes both charging and discharging periods and pause periods, to determine if the battery is genuine by comparing it to a normal curve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If voltage monitoring is performed only during charging or discharging periods, then the diagnosis system is simpler, but the diagnosis precision is insufficient

Engineering Contradiction:
Improvediagnosis precisionVSAvoiddiagnosis system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary voltage measurement during pause periods when no charging or discharging occurs. This preliminary action captures the open-circuit voltage characteristics before the actual charging/discharging begins, enabling more accurate authentication without requiring complex additional hardware.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors voltage across all three periods (pause, charging, discharging) without interruption. This continuous monitoring ensures that no critical voltage characteristic is missed, improving diagnosis precision while using the existing sensor infrastructure without adding complex intermittent sampling mechanisms.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If voltage curve analysis includes pause period in addition to charging and discharging periods, then the diagnosis precision improves, but the diagnosis time increases

Engineering Contradiction:
Improvegenuine product diagnosis precisionVSAvoiddiagnosis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs voltage measurement for a predetermined time during the pause period, which may be shorter than the complete pause duration. This partial measurement approach captures sufficient voltage characteristics for authentication while minimizing the time spent in diagnosis mode.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The diagnosis system operates periodically by selecting specific time points within the pause, charging, and discharging periods for voltage sampling. This periodic sampling approach reduces the total diagnosis time while still capturing the essential voltage curve characteristics needed for genuine product identification.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If multiple voltage parameters (voltage value and rate of change) are checked against multiple ranges, then the diagnosis precision improves, but the computational complexity increases

Engineering Contradiction:
Improveauthentication accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The authentication process is segmented into distinct evaluation stages: first checking voltage values against predetermined ranges, then checking rates of change against reference ranges. This segmentation allows the processor to handle complex multi-parameter analysis in manageable steps, improving accuracy without overwhelming computational resources.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system evaluates multiple parameters (voltage value, rate of change) against different types of reference data (predetermined ranges, reference ranges derived from normal curves). By changing and comparing multiple parameters rather than relying on a single threshold, the system achieves high authentication accuracy using standard processing operations.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12282066B2Battery diagnosis system, vehicle equipped with the same, and battery diagnosis method
Publication Date: 2025.04.22 TOYOTA JIDOSHA KK
  • US12282066B2 patent drawing
  • US12282066B2 patent drawing
  • US12282066B2 patent drawing

AI summary

A battery diagnosis system includes a sensor that measures a voltage of a secondary battery, and a processor configured to diagnose whether the secondary battery is a genuine product based on a voltage curve indicating a time change of a voltage measured by the sensor during a diagnosis target period. The diagnosis target period includes both a charging and discharging period and a charging and discharging pause period.