Battery Charge Control for Temperature Actuator Power Limits

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Solution Overview

Problem

Existing charge control devices do not limit the electric power consumption of battery temperature control actuators, leading to a decrease in the state of charge (SOC) of vehicles during charging.

Innovation Solution

A charge control device with a controller that limits the electric power consumption of the battery temperature control actuator to equal or less than the output limit of the charging station, thereby preventing excessive power consumption during vehicle charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If electric power for battery temperature control is not limited, then battery temperature control performance is improved, but SOC decreases during charging

Engineering Contradiction:
Improvebattery temperature controlVSAvoidSOC
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent changes the power consumption parameter of the battery temperature control actuator by imposing an output limit equal to or less than the charging station's maximum output. This parameter change ensures that temperature control functions are maintained while preventing excessive power consumption that would cause SOC to decrease during charging.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If battery temperature control actuator power is unlimited, then temperature control effectiveness is improved, but charging efficiency deteriorates

Engineering Contradiction:
Improvebattery temperature control effectivenessVSAvoidcharging efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent modifies the power consumption parameter of the battery temperature control actuator by setting an output limit. This ensures that the actuator consumes power only within the available charging capacity, preventing it from consuming power that should be allocated to charging, thereby maintaining both temperature control effectiveness and charging efficiency.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If no power limit is imposed on temperature control actuator, then temperature regulation capability is improved, but power allocation efficiency deteriorates

Engineering Contradiction:
Improvetemperature regulation capabilityVSAvoidpower allocation efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent changes the power consumption parameter of the battery temperature control actuator by imposing an output limit equal to or less than the charging station's maximum output. This ensures optimal power allocation where the temperature control actuator receives only the power available after accounting for charging requirements, preventing energy waste and improving overall power allocation efficiency.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250178470A1Charge control device
Publication Date: 2025.06.05 TOYOTA JIDOSHA KK
  • US20250178470A1 patent drawing
  • US20250178470A1 patent drawing
  • US20250178470A1 patent drawing

AI summary

A charge control device includes a control unit, and the control unit limits the power consumption of a battery temperature control actuator at the time of charging a vehicle to be equal to or less than an output limit of a charging station. The charge control device is capable of suppressing a decrease in SOC due to battery temperature control at the time of charging the vehicle.