Vehicle Battery Charge System with Dynamic Speed Threshold Switching

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Solution Overview

Problem

The existing vehicle-installed battery charge system continues to charge batteries even when the charge speed decreases, resulting in a lower total amount of electric power supplied over a constant time, as it does not consider the decrease in charge speed with increasing battery charge amount.

Innovation Solution

A vehicle-installed battery charge system with an electronic control unit that determines the order of charging batteries and ends the charging process when the charge speed drops below a predetermined threshold, switching to the next battery to maintain high charge speeds, thereby ensuring each battery is charged with a large amount of electric power within a predetermined time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the charging process continues until a predetermined time elapses or a predetermined amount of electric current/power is supplied, then the battery charging process is simple to control, but the total amount of electric power supplied to multiple batteries over a constant time decreases due to decreasing charge speed

Engineering Contradiction:
Improvetotal amount of electric power suppliedVSAvoidcharging control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electronic control unit continuously monitors the charge speed of the battery being charged and uses this feedback to determine when to switch to the next battery. When the charge speed decreases to or below a predetermined threshold, the system automatically switches batteries, ensuring that charging time is always spent on batteries that can accept charge at high speeds, thereby maximizing total electric power supplied.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the charging strategy by switching between different batteries based on real-time charge speed conditions. Instead of using fixed time or fixed amount charging for all batteries, the system adapts its charging allocation dynamically, always directing charging resources to batteries that can utilize them most effectively.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the charging system switches batteries based on fixed time intervals, then the charging schedule is easy to manage, but it does not account for the decreasing charge speed as battery charge amount increases

Engineering Contradiction:
Improvecharge speed utilizationVSAvoidcharging management ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system uses real-time feedback on charge speed to determine switching timing. The electronic control unit monitors the charge speed of the currently charged battery and switches to the next battery when the charge speed drops to or below the threshold, rather than switching at fixed time intervals. This feedback mechanism ensures optimal charge speed utilization.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the control parameter from fixed time intervals to dynamic charge speed thresholds. By using charge speed as the switching criterion instead of time, the system adapts to the changing charging characteristics of batteries as they charge, maintaining high charge speed utilization throughout the charging process.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11273726B2Vehicle-installed battery charge system
Publication Date: 2022.03.15 TOYOTA JIDOSHA KK
  • US11273726B2 patent drawing
  • US11273726B2 patent drawing
  • US11273726B2 patent drawing

AI summary

A vehicle-installed battery charge system of the disclosure starts executions of processes to electrically charge batteries of vehicles in accordance with a predetermined charge order. The charge system acquires a value correlating with a charge speed of the battery now charged as a charge speed correlation value of the battery now charged and ends the execution of the process to charge the battery now charged when the charge speed correlation value of the battery now charged indicates that the charge speed of the battery now charged becomes equal to or lower than a predetermined charge speed threshold.