Battery Charging Path Switching for Fast Charging and Heat Control

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Solution Overview

Problem

The inefficiency and safety hazards associated with high-power charging of battery modules due to energy loss and heat generation in DC-to-DC conversion units, which reduce charging efficiency and pose safety risks.

Innovation Solution

Implementing a charging control method that utilizes a programmable power supply in the power supply device to either disconnect the DC-to-DC conversion unit and use a charge pump unit for high-power fast charging with low voltage and large current, or use the DC-to-DC conversion unit with fixed power data objects for improved compatibility, depending on the power supply capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If DC-to-DC conversion unit is used for high-power charging, then charging power is increased, but energy loss increases and heat generation increases

Engineering Contradiction:
Improvecharging powerVSAvoidenergy loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system dynamically switches between DC-to-DC conversion unit and charge pump unit based on real-time power supply capability detection. When programmable power supply is available, it activates the charge pump unit for efficient high-power charging; when fixed power data objects are available, it uses the DC-to-DC conversion unit, optimizing energy utilization dynamically.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters by selecting different charging paths based on power supply capability. It detects whether the power supply device supports programmable power supply or only fixed power data objects, and accordingly adjusts the charging mode to maintain high efficiency across different power levels.

Inventive Principle:
Principle #35Parameter changes

2Power

If DC-to-DC conversion unit is used for high-power charging, then charging power is increased, but heat generation increases causing safety hazards

Engineering Contradiction:
Improvecharging powerVSAvoidheat generation
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system dynamically selects the charging path based on detected power supply capability. By activating the charge pump unit when programmable power supply is available, it achieves high-power charging with reduced heat generation compared to DC-to-DC conversion, thereby dynamically managing thermal safety.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device acts as an intermediary that detects power supply capability and routes power through the appropriate path. It mediates between the power supply device and charging components, selecting the charge pump unit as the intermediary path when programmable power supply is available to reduce heat generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If charge pump unit is used for high-power fast charging, then charging time is reduced, but compatibility with fixed power data objects decreases

Engineering Contradiction:
Improvecharging timeVSAvoidcompatibility
Core Design Contradiction:
Loss of timeVSAdaptability or versatility

Solution Approach 1:

The system dynamically adapts its charging path based on detected power supply capability. It switches between charge pump unit and DC-to-DC conversion unit depending on whether programmable power supply or fixed power data objects are available, achieving both fast charging when possible and broad compatibility when necessary.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system achieves multi-functionality by supporting both charge pump-based fast charging and DC-to-DC conversion-based charging. This universal approach allows it to work with various power supply devices regardless of whether they support programmable power supply or only fixed power data objects.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If high-power charging is applied to battery module, then charging speed is increased, but charging efficiency decreases due to energy loss

Engineering Contradiction:
Improvecharging speedVSAvoidcharging efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system dynamically optimizes charging efficiency by detecting power supply capability and selecting the appropriate charging path. When programmable power supply is available, it uses the charge pump unit which maintains higher efficiency at high power levels; when fixed power data objects are available, it uses DC-to-DC conversion, dynamically adapting to maintain optimal efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by selecting different charging modes based on power supply capability. It adjusts the charging path parameter to match the available power supply type, thereby optimizing the balance between charging speed and efficiency for each specific scenario.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces charging time, prevents extended high-temperature operation, and ensures the efficiency and safety of battery modules by optimizing charging processes.

Implementation Method 1

controlling the power supply device to supply power to the charge pump unit with the programmable power supply, and controlling the charge pump unit to charge the battery module

Methodology Applied
Scientific EffectCharge pump:

Implementation Method 2

The DC-to-DC conversion unit usually converts the fixed voltage output by the power supply device within a certain voltage range into the voltage required for charging the battery module

Methodology Applied
Scientific EffectDC-to-DC conversion:

Data Source

PatentUS20250357774A1Charging control method, energy storage device and readable storage medium
Publication Date: 2025.11.20 SHARGE TECHNOLOGY (SHENZHEN) CO LTD
  • US20250357774A1 patent drawing
  • US20250357774A1 patent drawing
  • US20250357774A1 patent drawing

AI summary

This application provides a charging control method, an energy storage device and a computer-readable storage medium, the method includes: if the power supply device supports the programmable power supply, disconnecting the connection between the DC-to-DC conversion unit and the battery module, controlling the power supply device to supply power to the charge pump unit with the programmable power supply and controlling the charge pump unit to charge the battery module; if the power supply device supports multiple power data objects to supply power, disconnecting the connection between the charge pump unit and the battery module, controlling the power supply device to supply power to the DC-to-DC conversion unit based on a power supply mode with a fixed power data object, and controlling the DC-to-DC conversion unit to charge the battery module.