Battery Cooling Control Using Load-Based Early Activation

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Solution Overview

Problem

Battery systems face overheating issues due to a lag in temperature rise detection under heavy load conditions, leading to potential failure.

Innovation Solution

A system comprising a sensor to detect increases in loading on the battery system and a controller that generates a control signal to activate the cooling assembly based on the detected increase in loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cooling system is activated based on temperature threshold detection, then the battery system is protected from overheating, but the response time is delayed due to temperature lag under heavy load conditions

Engineering Contradiction:
Improveoverheating protectionVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary action by detecting increased loading conditions before the temperature actually rises to dangerous levels. The controller activates the cooling assembly in advance based on the loading indicator signal, preventing the temperature lag problem where cooling would only start after temperature threshold is already exceeded.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If the cooling assembly is activated promptly based on loading increase, then the response time is reduced, but the temperature threshold protection may be compromised if activation occurs too early

Engineering Contradiction:
Improveresponse timeVSAvoidtemperature threshold protection
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system uses feedback by continuously monitoring both the loading conditions and temperature status. The controller receives signals from both the loading indicator and temperature sensor, adjusting cooling activation decisions based on real-time feedback from both parameters to balance early response with adequate temperature protection.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250158152A1System and method for controlling cooling assembly of battery system
Publication Date: 2025.05.15 CATERPILLAR INC
  • US20250158152A1 patent drawing
  • US20250158152A1 patent drawing
  • US20250158152A1 patent drawing

AI summary

A system for controlling a cooling assembly of a battery system includes a sensor configured to indicate an increase in a loading on the battery system. The system also includes a controller communicably coupled with the sensor. The controller is configured to receive the indication of the increase in the loading on the battery system. The controller is also configured to generate a control signal to activate the cooling assembly to cool one or more components of the battery system based on the increase in the loading on the battery system.