Battery Degradation Identification from Capacity-Voltage Cycle Data

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Solution Overview

Problem

Current methods for analyzing lithium-ion battery degradation require specialized testing equipment and involve fully charging or discharging the battery, leading to high costs and complex processes, which are not suitable for real-world scenarios where batteries are typically not fully charged or discharged.

Innovation Solution

A method that identifies battery degradation by acquiring battery data related to cycle counts, including capacities and voltages, and processing these data to determine capacity and voltage sets, allowing for degradation assessment without specialized equipment, using incremental voltage units and fitting processes to identify degradation coefficients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If specialized testing equipment and full charging/discharging methods are used for battery degradation analysis, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvebattery degradation analysis accuracyVSAvoidtesting equipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses battery management system data (capacity, voltage, current) as a simplified copy or representation of the actual battery state, eliminating the need for complex specialized testing equipment while maintaining degradation analysis capability through mathematical processing of these surrogate measurements

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces physical mechanical testing equipment with an electronic data processing system that uses existing battery management system data, substituting complex hardware-based measurement with software-based analysis of electrical parameters

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If full charging or discharging is required before analysis, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvedegradation analysis accuracyVSAvoidtime for full charge/discharge
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent uses partial charging/discharging data from normal battery operation instead of requiring complete charge/discharge cycles, analyzing degradation based on a portion of the battery's operational data which is sufficient for accurate assessment without the time cost of full cycles

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent continuously collects and stores battery data during normal operation in advance, so that degradation analysis can be performed immediately without waiting for full charge/discharge cycles to complete, as the necessary data is already accumulated from ongoing usage

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If full charging or discharging is required, then measurement precision is improved, but productivity decreases

Engineering Contradiction:
Improvedegradation analysis accuracyVSAvoidbattery analysis throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent enables continuous battery degradation monitoring by using data from ongoing normal battery operation, allowing multiple batteries to be analyzed simultaneously and continuously without interrupting their normal use, thereby significantly increasing analysis throughput compared to batch processing after full cycles

Inventive Principle:
Principle #20Continuity of useful action

4Measurement precision

If specialized testing equipment is used, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvedegradation analysis accuracyVSAvoidanalysis process simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent makes the battery system self-diagnostic by using its own existing data (capacity, voltage, current from the battery management system) to perform degradation analysis, eliminating the need for external specialized equipment and complex operational procedures while maintaining analysis accuracy

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250251460A1Method, apparatus, medium and electronic device for identifying degradation degree of battery
Publication Date: 2025.08.07 SHANGHAI MAKESENSE ENERGY TECHNOLOGY CO LTD
  • US20250251460A1 patent drawing
  • US20250251460A1 patent drawing
  • US20250251460A1 patent drawing

AI summary

A method, apparatus, medium and electronic device for identifying degradation degree of battery. The method includes: acquiring battery data corresponding to a current cycle count, wherein the battery data comprise battery capacities and battery voltages of the battery; acquiring, based on the battery capacities and the battery voltages, capacity differences corresponding to the battery voltages; acquiring, based on the battery voltages and the capacity differences, a surge set of the capacity differences and a voltage set corresponding to the surge set; and identifying a degree of the battery degradation based on the surge set and the voltage set, to obtain an identification result related to the current cycle count. The method can identify the degree of battery degradation without applying other specialized testing equipment, thereby reducing the cost of identifying the degree of degradation, thereby simplifying the process.