Solid-State Battery Electrode Coating for Particle Dispersion Stability

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Solution Overview

Problem

All-solid state batteries experience increased resistance over long-term use due to the aggregation of active material particles, which disrupts ion conduction paths, leading to potential breaks and accelerated resistance growth.

Innovation Solution

Incorporating imidazoline-based compounds as dispersing agents in the electrode composition, specifically within the fluoride solid electrolyte coating layer, to enhance dispersibility and reduce aggregation of active material particles, thereby minimizing resistance increase rates. The optimal blending amount of the imidazoline-based compound is between 0.05 to 0.1 parts by mass, and the fluoride solid electrolyte is represented by Formula (2), with a specific surface area ratio of the composite particle to the core particle between 1.07 and 3.27.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If active material particles are used in the electrode, then the battery can function with ion conduction, but the particles aggregate during long-term use causing resistance increase

Engineering Contradiction:
Improvelong-term stabilityVSAvoidparticle dispersion
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

A coating layer comprising a fluoride solid electrolyte is formed on the surface of active material particles. This coating layer acts as an intermediary that prevents direct contact and aggregation between active material particles while maintaining ion conduction pathways, thereby suppressing resistance increase during long-term use.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If dispersing agents are added to improve particle dispersion, then aggregation is reduced, but excessive dispersing agent increases resistance due to insulating properties

Engineering Contradiction:
Improveparticle dispersionVSAvoidresistance stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

Instead of using organic dispersing agents, the patent changes the approach by forming an inorganic fluoride solid electrolyte coating layer on particle surfaces. This coating provides dispersibility through physical separation while maintaining ion conductivity, eliminating the trade-off between dispersion and resistance that plagues organic dispersing agents.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If fluoride solid electrolyte coating is applied to active material particles, then particle aggregation is suppressed and dispersibility is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveparticle dispersionVSAvoidmanufacturing process
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The coating formation process is integrated with the electrode manufacturing process itself. The fluoride solid electrolyte coating is formed on active material particles during the slurry preparation and coating stages, combining the coating step with existing manufacturing operations rather than requiring separate post-processing steps.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of imidazoline-based compounds effectively reduces the resistance increase rate by maintaining high dispersibility and ion conductivity, preventing particle aggregation and maintaining low reaction resistance, even after long-term use.

Implementation Method 1

the IM compound can act as a dispersing agent for SE. According to the novel findings of the present disclosure, the IM compound can impart high dispersibility, in particular, to the fluoride SE

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

there is a possibility that a surrounding ion conduction path cannot respond to a large volume change of the aggregate, which results in a break in the ion conduction path

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20240030487A1Electrode for all-solid state battery
Publication Date: 2024.01.25 TOYOTA JIDOSHA KK
  • US20240030487A1 patent drawing
  • US20240030487A1 patent drawing
  • US20240030487A1 patent drawing

AI summary

An electrode for an all-solid state battery contains composite particles of 100 parts by mass and an imidazoline-based compound of more than 0 parts by mass and 0.3 parts by mass or less. The composite particle includes a core particle and a coating layer. The coating layer covers at least a part of a surface of the core particle. The core particle contains an active material. The coating layer contains a fluoride solid electrolyte.