Non-Aqueous Battery Electrolyte With Carboxylic Acid for DCIR Stability

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Solution Overview

Problem

In non-aqueous electrolyte secondary batteries, the direct current resistance (DCIR) increases over time during high-temperature storage due to a reaction between the alkaline component in the positive electrode and lithium difluorophosphate, forming an inert surface film on the positive electrode active material.

Innovation Solution

Incorporating a non-aqueous electrolyte with a lithium salt, including lithium difluorophosphate, and a carboxylic acid, where the carboxylic acid content is between 5 ppm and 900 ppm, which helps form a high-quality surface film and inhibits the inactivation of the positive electrode active material, thereby suppressing the increase in DCIR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium difluorophosphate is added to improve battery storage characteristics, then storage characteristics are improved, but DCIR increases due to formation of inert surface film on positive electrode

Engineering Contradiction:
Improvebattery storage characteristicsVSAvoidDCIR increase
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A carboxylic acid component is introduced as an intermediary substance that mediates between the alkaline component of the positive electrode and lithium difluorophosphate. The carboxylic acid reacts preferentially with the alkaline component to form a protective film, preventing the harmful reaction between alkaline component and lithium difluorophosphate that would otherwise form an inert surface film increasing DCIR.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carboxylic acid component converts the potentially harmful reaction between alkaline component and lithium difluorophosphate into a beneficial process. By controlling the reaction to form a specific surface film composition through the carboxylic acid, the film becomes protective rather than inert, maintaining low DCIR while preserving storage characteristics improvement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If carboxylic acid content is increased to suppress DCIR increase, then DCIR stability is improved, but excessive carboxylic acid may cause other side reactions

Engineering Contradiction:
ImproveDCIR increase suppressionVSAvoidside reactions
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The carboxylic acid content is precisely controlled within the range of 5 ppm to 900 ppm. This parameter optimization ensures sufficient carboxylic acid to suppress DCIR increase by forming protective films, while preventing excessive carboxylic acid that would cause unwanted side reactions. The specific concentration range balances film formation effectiveness with reaction selectivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of lithium difluorophosphate and carboxylic acid in the non-aqueous electrolyte effectively reduces the growth of an inert surface film on the positive electrode, maintaining battery performance during long-term high-temperature storage by suppressing the increase in DCIR.

Implementation Method 1

the reaction between the alkaline component in the positive electrode and the lithium difluorophosphate proceeds gradually, forming an inert surface film on the outer layer of the positive electrode active material

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

the carboxylic acid helps form a high-quality surface film and inhibits the inactivation of the positive electrode active material

Methodology Applied
Scientific EffectChemical inhibition: Chemical Bonding

Data Source

PatentUS11973188B2Non-aqueous electrolyte secondary battery and non-aqueous electrolyte
Publication Date: 2024.04.30 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11973188B2 patent drawing

AI summary

A non-aqueous electrolyte secondary battery including a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte. The non-aqueous electrolyte contains a lithium salt and a carboxylic acid, and the lithium salt includes lithium difluorophosphate. The content of the carboxylic acid in the non-aqueous electrolyte is 5 ppm or more and 900 ppm or less with respect to the mass of the non-aqueous electrolyte.