Nonaqueous Battery Electrolyte for Low-Co Cathode Cycle Stability

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Solution Overview

Problem

The increasing cost of Co in lithium-transition metal composite oxides for nonaqueous electrolyte secondary batteries leads to deterioration in cycle characteristics due to unstable lattice structures and side reactions, especially when Co content is reduced.

Innovation Solution

A nonaqueous electrolyte secondary battery design featuring a positive electrode active material with high Ni and Al content, and minimal Co, combined with an oxalate compound and an organosilicon compound in the electrolyte to stabilize the crystal structure and suppress metal leaching, thereby enhancing ionic conductivity and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Co content is reduced in lithium-transition metal composite oxide, then cost is reduced, but cycle characteristics deteriorate due to unstable lattice structure

Engineering Contradiction:
ImproveCo contentVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the compositional parameters by precisely controlling the atomic ratios of Ni, Mn, and Al in the lithium-transition metal composite oxide. By setting Ni to 50-80 atom%, Mn to 5-30 atom%, and Al to 5-30 atom%, the lattice structure stability is improved while maintaining low Co content (0-5 atom%), thus resolving the contradiction between cost reduction and cycle characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite material approach by combining multiple transition metals (Ni, Mn, Al) in specific ratios within the lithium oxide matrix. This composite structure provides both cost advantage (low Co) and performance (stable lattice through synergistic metal combinations), resolving the technical contradiction

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If Ni content is increased to reduce cost, then capacity increases, but lattice structure becomes unstable and side reactions increase

Engineering Contradiction:
ImproveNi contentVSAvoidlattice structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent optimizes the Ni content parameter to 50-80 atom%, which is high enough to provide capacity but controlled within a range that maintains lattice stability. This parameter optimization resolves the contradiction between increasing Ni for cost/capacity and maintaining structural stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces Al at 5-30 atom% specifically to stabilize the local lattice structure around high-Ni regions. This local quality adjustment (adding Al) allows high Ni content while preventing lattice instability and side reactions

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures excellent cycle characteristics and reduced internal resistance, even with low Co content or Co-free lithium-transition metal composite oxides, by forming a surface film that inhibits metal leaching and side reactions.

Implementation Method 1

forming a surface film that inhibits metal leaching and side reactions

Methodology Applied
Scientific EffectSurface film formation: Deposition (physical)

Implementation Method 2

the nonaqueous electrolyte contains an oxalate compound... by forming a surface film

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

enhancing ionic conductivity... the oxalate compound contains a lithium cation and an oxalate complex anion

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20240291033A1Nonaqueous electrolyte secondary battery
Publication Date: 2024.08.29 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240291033A1 patent drawing
  • US20240291033A1 patent drawing
  • US20240291033A1 patent drawing

AI summary

A nonaqueous electrolyte secondary battery includes a positive electrode, a negative electrode, and a nonaqueous electrolyte. The positive electrode includes a positive electrode active material, and the positive electrode active material includes a lithium-transition metal composite oxide containing Ni, Mn, and Al. The proportions of Ni, Mn, and Al in metal elements other than Li contained in the lithium-transition metal composite oxide are, respectively, Ni: 50 atm % or more, Mn: 10 atm % or less, and Al: 10 atm % or less. When the lithium-transition metal composite oxide contains Co, the proportion of Co in the metal elements other than Li is 1.5 atm % or less. The nonaqueous electrolyte contains an oxalate compound, and the oxalate compound contains a lithium cation and an oxalate complex anion.