Rechargeable Battery Hydrogen Scavenger Material

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Solution Overview

Problem

Conventional battery designs face issues with hydrogen gas buildup, which can lead to mechanical damage and reduced capacity or cycle life, as vents allow other materials to escape and modifications do not effectively remove the gas.

Innovation Solution

Incorporating a hydrogen scavenger material within the battery cells, which reacts with hydrogen at specific temperatures and pressures to absorb or react with hydrogen gas, reducing buildup without compromising cell integrity or capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If vents are used to release hydrogen gas, then hydrogen buildup is reduced, but other materials escape and cell integrity is compromised

Engineering Contradiction:
Improvehydrogen gas buildupVSAvoidescape of other materials
Core Design Contradiction:
Object-generated harmful factorsVSLoss of substance

Solution Approach 1:

The patent extracts and removes hydrogen gas from the battery system using a scavenger material that selectively absorbs hydrogen through chemical reaction, preventing its harmful accumulation without allowing other materials to escape. The scavenger material is incorporated into the battery structure to continuously remove hydrogen as it is generated during operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful hydrogen gas byproduct into a beneficial state by having it react with the scavenger material to form stable compounds. The hydrogen that would otherwise cause mechanical damage and reduce battery life is transformed into a harmless or useful form through the scavenging reaction, eliminating the harmful effect while preserving cell integrity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If hydrogen scavenger material is incorporated, then hydrogen gas accumulation is reduced, but device complexity increases

Engineering Contradiction:
Improvehydrogen gas accumulationVSAvoidbattery structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the hydrogen scavenging function with existing battery components by incorporating the scavenger material into the battery structure where it can effectively interact with hydrogen. The scavenger is integrated into the battery architecture, combining multiple functions (hydrogen removal, structural support, and chemical reaction capability) into a unified system rather than adding separate complex subsystems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hydrogen scavenger material serves multiple functions simultaneously: it absorbs hydrogen gas, maintains cell pressure, prevents mechanical damage, and potentially contributes to electrode structure. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving effective hydrogen management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If conventional modifications are made to remove hydrogen, then hydrogen buildup is reduced, but capacity and cycle life are reduced

Engineering Contradiction:
Improvehydrogen gas buildupVSAvoidbattery capacity and cycle life
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent introduces a hydrogen scavenger material as an intermediary substance that mediates between the hydrogen gas produced during battery operation and the battery components. The scavenger material selectively reacts with hydrogen to form stable compounds, preventing hydrogen from causing mechanical damage or interfering with electrochemical reactions, thereby preserving battery capacity and cycle life while effectively managing hydrogen buildup.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hydrogen scavenger material effectively reduces hydrogen gas accumulation, maintaining standard form factors and capacity while preventing mechanical damage and extending battery life.

Implementation Method 1

The hydrogen scavenger material may absorb or react with hydrogen at a temperature above or about 20° C.

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

The hydrogen scavenger material may be configured to react with hydrogen at a pressure of greater than or about 0.1 bar.

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

The hydrogen scavenger material may include a base material and a catalyst.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11349161B2Rechargeable battery with hydrogen scavenger
Publication Date: 2022.05.31 APPLE INC
  • US11349161B2 patent drawing
  • US11349161B2 patent drawing
  • US11349161B2 patent drawing

AI summary

Energy storage devices, battery cells, and batteries of the present technology may include a first current collector and a second current collector. The batteries may include an anode material coupled with the first current collector. The batteries may include a cathode material coupled with the second current collector. The batteries may also include a separator positioned between the cathode material and the anode material. The batteries may include a hydrogen-scavenger material incorporated within the anode active material or the cathode active material. The hydrogen scavenger material may absorb or react with hydrogen at a temperature above or about 20° C.