Battery Module Inverter Topology for Isolated Charge-Discharge Switching

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Solution Overview

Problem

Existing power supply systems based on battery storage struggle to efficiently provide AC voltage to high-power consumers and switch between charging and discharging processes while ensuring galvanic isolation and optimal component sizing.

Innovation Solution

A cascaded multilevel inverter/converter system with battery modules connected in series, using a switching mechanism and bridge circuits to generate AC voltage, and separate charging and discharging paths with tailored filters and relays for efficient power transfer and isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If two-point or three-point inverters are used to generate AC voltage from DC battery voltage, then AC voltage can be provided to consumers, but thermal losses and device size increase

Engineering Contradiction:
ImproveAC voltage output capabilityVSAvoidthermal losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent divides the battery system into multiple battery modules connected in series, where each module has its own bridge circuit. This segmentation allows independent control of each module, reducing thermal losses by optimizing current paths and enabling more efficient voltage generation compared to traditional two-point or three-point inverters.

Inventive Principle:
Principle #1Segmentation

2Power

If battery modules are connected in series to provide high supply voltage for high-power consumers, then operating currents and electrical losses are reduced, but device complexity increases

Engineering Contradiction:
Improvesupply voltageVSAvoidconverter structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The bridge circuits in each battery module serve multiple functions: they generate AC voltage, enable galvanic isolation between charging and discharging paths, and facilitate switching between charging and discharging modes. This multi-functionality reduces overall device complexity despite the series connection of multiple modules.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The switching means acts as an intermediary between the battery modules and the charging/discharging paths, controlling the connection and disconnection of individual modules. This intermediary component simplifies the overall system architecture by providing a centralized control mechanism for managing multiple series-connected modules.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If a switching mechanism is implemented to switch between charging and discharging processes, then the power supply system can serve dual purposes, but ensuring galvanic isolation increases device complexity

Engineering Contradiction:
Improvecharging and discharging capabilityVSAvoidswitching mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the galvanic isolation function with the switching mechanism by integrating bridge circuits into each battery module. The bridge circuits inherently provide galvanic isolation while enabling switching between charging and discharging paths, thereby achieving dual functionality without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Loss of energy

If separate charging and discharging paths are used with tailored filters, then power transfer efficiency is optimized, but space requirements increase

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcomponent space
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

The patent applies tailored filters specifically to the charging and discharging paths where they are most needed for optimizing power transfer efficiency. By localizing the filter application to these specific paths rather than implementing universal filtering across the entire system, space requirements are minimized while maintaining optimal efficiency where it matters most.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power supply to high-power consumers with AC voltage, supports both charging and discharging processes, and ensures galvanic isolation and optimal component sizing, reducing thermal losses and space requirements.

Implementation Method 1

each battery module also has an accumulator which can be connected via a bridge circuit of the battery module to the first electrical connection and the second electrical connection

Methodology Applied
Scientific EffectElectrical switching:

Implementation Method 2

the power supply system has a switching means to which the charging path, the discharging path and the interconnection branch are connected, and wherein the switching means can connect the charging path and/or the discharging path electrically conductively to the interconnection branch

Methodology Applied
Scientific EffectElectrical conduction control: Conduction (electrical)

Data Source

PatentUS12573858B2Power supply system
Publication Date: 2026.03.10 INSTAGRID GMBH
  • US12573858B2 patent drawing
  • US12573858B2 patent drawing

AI summary

A power supply system with a large number of battery modules, wherein each battery module has a first electrical connection and a second electrical connection, via which the battery modules are connected in series in an interconnection branch of the power supply system. Each battery module also has an accumulator which can be connected via a bridge circuit of the battery module to the first electrical connection and the second electrical connection, and to a charging path via which the power supply system can be charged, and to a discharging path via which the power supply system can deliver electrical power to a connected consumer. The power supply system has a switching component to which the charging path, the discharging path and the interconnection branch are connected, and wherein the switching component can connect the charging path and/or the discharging path electrically conductively to the interconnection branch.