Battery Pack Mounting Guides for Mixed Interface Sizes

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Solution Overview

Problem

Existing electrical devices and battery packs are limited by fixed interface sizes, restricting their ability to adapt to different battery pack sizes, which hinders universalization and miniaturization.

Innovation Solution

The electrical device features a battery pack mounting portion with independent first and second guiding portions, allowing it to engage with battery packs of different interface sizes, facilitating universalization and miniaturization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed interface size is used for battery pack mounting, then the structure is simple and easy to manufacture, but the device cannot adapt to battery packs of different sizes

Engineering Contradiction:
Improveadaptability to different battery pack sizesVSAvoidinterface structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The battery pack mounting portion is designed with multiple guiding portions (first guiding portions and second guiding portions) that can accommodate different battery pack interface sizes. The guiding portions are arranged to provide guidance for both first battery packs and second battery packs with different dimensions, enabling a single mounting structure to serve multiple battery pack types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The guiding portions are segmented into distinct first guiding portions and second guiding portions, each optimized for specific battery pack sizes. These segmented guiding structures are independently arranged to provide size-specific guidance while being integrated into a unified mounting portion, allowing the device to adapt to different battery pack dimensions without requiring completely separate mounting structures.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If two interfaces with different sizes are separately arranged in different regions, then different battery packs can be accommodated, but the device size increases and miniaturization is hindered

Engineering Contradiction:
Improvecompatibility with different battery packsVSAvoiddevice volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

Multiple guiding portions for different battery pack sizes are merged into a single battery pack mounting portion. The first guiding portions and second guiding portions are integrated within the same mounting structure, allowing the device to accommodate different battery pack types without requiring separate mounting regions, thereby reducing overall device volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The second guiding portions are arranged within the spatial envelope defined by the first guiding portions, creating a nested configuration. This nesting allows smaller battery pack interfaces to be accommodated within the same mounting region as larger interfaces, maximizing space utilization and preventing device enlargement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20250046936A1Electrical device, electrical system, and battery pack
Publication Date: 2025.02.06 POSITEC POWER TOOLS (SUZHOU) CO LTD
  • US20250046936A1 patent drawing
  • US20250046936A1 patent drawing
  • US20250046936A1 patent drawing

AI summary

An electrical device including: a device housing; and a battery pack mounting portion arranged on the device housing and configured to detachably engage with a first battery pack or a second battery pack. The battery pack mounting portion includes a pair of first guiding portions and a pair of second guiding portions. The first guiding portions are configured to guide the first battery pack to engage with the electrical device in an engaging direction. The second guiding portions are configured to guide the second battery pack to engage with the electrical device in the engaging direction. The first guiding portions and the second guiding portions are independent of each other. In a width direction perpendicular to the engaging direction, the pair of first guiding portions are located on two sides of the pair of second guiding portions.