Battery Pack Housing With Radio-Transparent Wireless Link Protection

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Solution Overview

Problem

Existing battery packs face challenges in maintaining effective wireless communication due to interference from external radio waves, as metal components in the housing can block or disrupt wireless signals, and there is a lack of measures to address this issue specifically in battery packs.

Innovation Solution

A battery pack design that includes a transmissive portion in the housing to allow radio wave transmission and a protection mechanism in the battery monitoring and control apparatuses to safeguard battery information during wireless communication, ensuring accurate data transmission and reception without external radio wave interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If metal components are used in the housing for structural strength and protection, then strength and protection are improved, but wireless communication is blocked or disrupted

Engineering Contradiction:
Improvehousing strengthVSAvoidwireless communication reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The housing is segmented into metal portions and non-metallic portions, allowing different materials to serve different functions. The non-metallic portions are strategically placed to enable radio wave transmission while metal portions provide structural strength and protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the housing have different material properties tailored to local requirements. Non-metallic materials are used specifically in areas where wireless communication occurs, while metal materials are used in areas requiring structural strength, creating local quality variations that resolve the contradiction.

Inventive Principle:
Principle #3Local quality

2Loss of information

If wireless communication is enabled for data transmission, then information exchange is improved, but vulnerability to external radio wave interference increases

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidradio wave interference susceptibility
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

Error correction codes act as an intermediary mechanism between the transmitted data and potential interference. These codes detect and correct errors caused by external radio wave interference, ensuring accurate data reception despite the presence of harmful factors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Error correction codes are incorporated into the data transmission protocol in advance, before interference occurs. This preliminary preparation enables the system to automatically detect and correct errors caused by external radio waves, preventing information loss.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If transmissive portions are added to the housing for radio wave transmission, then wireless communication is improved, but housing protection and structural integrity are reduced

Engineering Contradiction:
Improvewireless communication reliabilityVSAvoidhousing structural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The housing structure is divided into load-bearing metal sections and non-load-bearing non-metallic sections. The non-metallic portions serve as transmissive areas for radio waves while the metal sections maintain structural integrity, allowing both functions to coexist without compromising overall strength.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable wireless communication within the battery pack by allowing radio waves to pass through designated portions of the housing while protecting battery information from external interference, ensuring accurate data transmission and reception.

Implementation Method 1

The transmissive portion is provided in at least a portion of the housing and allows transmission of radio waves

Methodology Applied
Scientific EffectRadio wave transmission: Electromagnetic Induction

Data Source

PatentUS20230339359A1Battery pack and communication method
Publication Date: 2023.10.26 DENSO CORP
  • US20230339359A1 patent drawing
  • US20230339359A1 patent drawing
  • US20230339359A1 patent drawing

AI summary

A battery pack includes a battery, a battery monitoring apparatus, a battery control apparatus, a housing, a transmissive portion, and a protection mechanism. The battery monitoring apparatus that monitors a state of the battery; a battery control apparatus that performs wireless communication with the battery monitoring apparatus, acquires battery information that is a monitoring result from the battery monitoring apparatus, and performs various types of control. The housing houses the battery, the battery monitoring apparatus, and the battery control apparatus. The transmissive portion is provided in at least a portion of the housing and allows transmission of radio waves. The protection mechanism is provided in the battery monitoring apparatus and the battery control apparatus and protects the battery information when wireless communication is performed.