Battery Rack Flow-Guiding Structure for Downstream Fire Suppression

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Solution Overview

Problem

In existing fire-extinguishing and charging lockers, the fire extinguishing agent tube can melt due to ignition, leading to insufficient supply of the extinguishing agent to downstream areas.

Innovation Solution

A battery placement rack with support portions and lateral guide plates is designed to direct the flow of fire extinguishing agent laterally, ensuring it reaches all battery units even if the agent tube melts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single fire extinguishing agent tube is used to supply all storage boxes, then the device complexity is reduced, but the reliability of fire extinguishing agent supply deteriorates when the tube melts due to ignition

Engineering Contradiction:
Improvestructure complexityVSAvoidfire extinguishing agent supply reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The fire extinguishing system is segmented into multiple independent supply paths. Each storage box has its own fire extinguishing agent supply tube connected to the supply tank, creating parallel independent channels. This segmentation ensures that if one tube melts due to ignition, other tubes remain intact and can still supply fire extinguishing agent to their respective storage boxes, thereby maintaining system reliability while managing complexity through modular design

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the fire extinguishing agent tube is routed through all storage boxes, then comprehensive coverage is achieved, but the risk of insufficient supply to downstream areas increases when melting occurs

Engineering Contradiction:
Improvefire extinguishing coverage areaVSAvoiddownstream supply reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The single routed tube system is divided into multiple separate tubes, each serving specific storage boxes. This segmentation creates independent supply paths that prevent downstream supply failure when upstream melting occurs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supply system transitions from a single linear dimensional path (one tube through all boxes) to a multi-dimensional network (multiple tubes branching to different boxes). This dimensional change provides redundant pathways, ensuring that if one path is blocked by melting, fire extinguishing agent can still reach all areas through alternative paths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the insufficient supply of fire extinguishing agent to downstream areas, ensuring that all battery units receive adequate protection in case of a fire.

Implementation Method 1

lateral guide plates disposed downward from the support portions, for guiding a flow of a fire extinguishing agent in a lateral direction

Methodology Applied
Scientific EffectFluid flow guidance:

Implementation Method 2

an opening that is opened on a side of the placement portion to cause the fire extinguishing agent to flow down

Methodology Applied
Scientific EffectGravitational flow: Gravitation

Data Source

PatentUS20250030119A1Battery placement rack and fire extinguishing device
Publication Date: 2025.01.23 TOYOTA JIDOSHA KK
  • US20250030119A1 patent drawing
  • US20250030119A1 patent drawing
  • US20250030119A1 patent drawing

AI summary

The battery placement rack includes a plurality of support portions arranged so as to be spaced apart from each other in the up-down direction, and a plurality of lateral guide plates arranged below each support portion and laterally guiding the flow of the fire extinguishing agent. Each of the support portions includes a placement portion on which the battery unit can be mounted, and an opening formed on a side of the placement portion to allow the fire extinguishing agent to flow down. The lateral guide plate has an edge portion that causes the fire extinguishing agent flowing down through the opening in the support portion located above the lateral guide plate to flow down toward the placement portion in the support portion located below the lateral guide plate.