Battery Internal Resistance Measurement by Polarization Separation

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Solution Overview

Problem

Current methods for measuring internal resistance in batteries, such as DC and AC methods, lack accuracy in distinguishing between ohmic, electrochemical, and concentration polarizations, and fail to provide clear standards for determining when ohmic polarization disappears, leading to inaccurate results and inability to differentiate between polarization types.

Innovation Solution

A method involving controlled temperature and constant-current discharging/charging of batteries, with high-speed data acquisition to record specific voltage points (V1, V2, V3, V4) based on voltage change rates, allowing for separate calculation of ohmic, charge-transfer, and diffusion internal resistances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If DC method is used to measure internal resistance by recording voltage at first point after discharge/charge ends, then measurement can be conducted, but the result is inaccurate because the first point depends on measuring instrument resolution and does not accurately reflect when ohmic polarization disappears

Engineering Contradiction:
Improveease of measurementVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses a criterion based on voltage change rate (|dV/dt| < threshold) to determine when ohmic polarization disappears. This feedback mechanism continuously monitors voltage changes and automatically identifies the correct measurement point, eliminating dependence on instrument resolution and providing accurate, reproducible results for internal resistance measurement.

Inventive Principle:
Principle #23Feedback

2Productivity

If conventional DC method is used to measure internal resistance, then measurement can be performed, but it fails to distinguish between different polarization types (ohmic, electrochemical, concentration)

Engineering Contradiction:
Improvemeasurement efficiencyVSAvoidinformation on polarization types
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The patent segments the internal resistance measurement into three distinct components by identifying specific voltage points: V1 (initial voltage), V2 (voltage when ohmic polarization disappears), V3 (voltage when electrochemical polarization disappears), and V4 (stable voltage). This segmentation allows calculation of separate resistance values for ohmic (R0), charge-transfer (Rct), and diffusion (Rdiff) polarizations, providing comprehensive diagnostic information while maintaining measurement efficiency.

Inventive Principle:
Principle #1Segmentation

3Productivity

If voltage measurement points are determined arbitrarily based on instrument resolution, then measurement can be completed, but the results have great arbitrariness and uncertainty

Engineering Contradiction:
Improvemeasurement speedVSAvoidresult reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the determination criterion from arbitrary time-based selection to a parameter-based criterion using voltage change rate (|dV/dt|). By setting a threshold for voltage change rate, the method objectively identifies when ohmic polarization disappears, eliminating arbitrariness and ensuring reliable, reproducible results across different instruments and operators.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides accurate separation and measurement of internal resistances due to its ability to account for different polarization types, improving battery design, failure analysis, and heat generation estimation.

Implementation Method 1

there are three types of polarizations existing: ohmic polarization, electrochemical polarization and concentration polarization

Methodology Applied
Scientific EffectElectrochemical polarization:

Implementation Method 2

ohmic polarization (also called resistance polarization) is very short, generally of the order of magnitude of about 10 microseconds

Methodology Applied
Scientific EffectOhmic polarization: Electrical Resistance

Implementation Method 3

concentration polarization caused by diffusion of electric charge in solid and liquid phases

Methodology Applied
Scientific EffectConcentration polarization: Diffusion

Implementation Method 4

since there is an electric double layer exists on electrode surface, at initial phase where discharge/charge current ends, the electric double layer needs to be charged/discharged, just because of this, the voltage would not rise/drop promptly but slowly

Methodology Applied
Scientific EffectElectric double layer:

Data Source

PatentEP3480613B1Method for measuring the internal resistance of batteries
Publication Date: 2023.09.06 MICROVAST POWER SYST CO LTD
  • EP3480613B1 patent drawingFigure 2
  • EP3480613B1 patent drawingFigure 3
  • EP3480613B1 patent drawingFigure 4

AI summary

The present disclosure provides a method for measuring an internal resistance of a battery, after discharging/charging the battery under a preset constant-current, acquiring voltages of the battery within a period from ending the discharging/charging to a time when the voltage reaches stable, and then calculating different corresponding internal resistances caused by ohmic polarization, electrochemical polarization and concentration polarization separately. Since it is different for the orders of the magnitude of the characteristic time which these different polarizations need to get back into new equilibrium state after ending the discharging/charging, the method of the present disclosure classifies the internal resistances caused by these polarizations and calculated different internal resistances corresponding to the polarizations. Both the comparison with a result measured by other method and multiple embodiments in the application justify that the method in the present disclosure has high reliability and strong practicability.