Battery Stack AC Output for EV Motor Voltage Management

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Solution Overview

Problem

Existing charge storage devices for electric vehicles face inefficiencies in voltage management and power distribution, particularly in generating alternating current (AC) voltage for motors, which affects the performance and efficiency of electric vehicle systems.

Innovation Solution

The system employs multiple battery stacks connected in series to produce AC voltage with specific phases and amplitudes, canceling out DC offset by combining AC voltages from multiple battery stacks, and connects these stacks to motors with multiple coils to provide three-phase AC voltage, optimizing voltage distribution and motor operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple battery stacks are connected in series to generate AC voltage for motors, then the efficiency and performance of electric vehicle systems is improved, but the device complexity and voltage management difficulty increases

Engineering Contradiction:
Improvesystem efficiencyVSAvoidvoltage management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The battery system is divided into multiple independent battery stacks, each with its own control circuitry. This segmentation allows individual management of each stack's voltage and charge state, simplifying the overall control architecture while enabling efficient AC voltage generation through series connection. Each stack can be independently monitored and adjusted, resolving the complexity issue while maintaining high system efficiency.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple battery stacks are used to produce AC voltage with specific phases and amplitudes, then the voltage distribution and motor operation are optimized, but the manufacturing complexity and assembly difficulty increases

Engineering Contradiction:
Improvevoltage distribution optimizationVSAvoidassembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Multiple battery stacks are merged into a unified modular architecture where identical standardized units are combined through series connection. This merging approach enables optimized voltage distribution and three-phase AC generation while simplifying manufacturing through standardization. The modular design allows for streamlined assembly processes and easier integration with motor systems.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If battery stacks are configured to cancel out DC offset by combining AC voltages, then energy losses are reduced and performance is improved, but the control system complexity increases

Engineering Contradiction:
Improveenergy lossesVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control system leverages the inherent characteristics of multiple battery stacks to convert potential harmful DC offset into beneficial AC voltage generation. By synchronizing and combining AC voltages from multiple stacks with specific phase relationships, the system naturally cancels DC offset components while maximizing useful AC output. This approach reduces energy losses without requiring complex additional control mechanisms.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of electric vehicle systems by providing a stable and optimized AC voltage supply to motors, improving performance and reducing energy losses, while allowing for flexible operation modes such as zero voltage loop and discharge/recovery modes.

Implementation Method 1

The plurality of battery cells may be connected to each other in one or more battery stacks. A battery stack may include multiple battery cells and multiple respective circuitries in a series string.

Methodology Applied
Scientific EffectElectrochemical energy conversion: Battery (electricity)

Implementation Method 2

The system employs multiple battery stacks connected in series to produce AC voltage with specific phases and amplitudes, canceling out DC offset by combining AC voltages from multiple battery stacks

Methodology Applied
Scientific EffectAC voltage combination and DC offset cancellation: Electromagnetic Induction

Implementation Method 3

the plurality of battery cells may be connected to one or more coils of a motor of an electric vehicle

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS20230369664A1Charge Storage Device
Publication Date: 2023.11.16 SOLAREDGE TECH LTD
  • US20230369664A1 patent drawing
  • US20230369664A1 patent drawing
  • US20230369664A1 patent drawing

AI summary

Systems, apparatuses, and methods are described for charge storage devices with a plurality of battery cells. The plurality of battery cells may be connected to each other in one or more battery stacks. The plurality of battery cells may be connected to one or more coils of a motor of an electric vehicle.