Deformation Stiffness Measurement for Secondary Batteries
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods fail to effectively measure the mechanical properties of secondary batteries during volume changes caused by electrochemical reactions and gas generation, which are crucial for understanding their performance and durability.
Innovation Solution
An apparatus and method that measure deformation stiffness by differentiating force with respect to thickness, using force and thickness sensors, and a data processor to calculate deformation stiffness, allowing for nondestructive evaluation of secondary batteries during charge and discharge cycles.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If existing measurement methods are used, then measurement simplicity is maintained, but measurement precision of mechanical properties during volume change is insufficient
Solution Approach 1:
The patent combines force measurement and thickness measurement into a single integrated system. The force sensor measures force in the thickness direction while the thickness sensor measures thickness changes, and both measurements are performed simultaneously on the same battery sample during charge/discharge cycles. This merging of multiple measurement functions into one system resolves the contradiction by achieving precise mechanical property measurement without requiring separate complex measurement devices.
Solution Approach 2:
The patent introduces a data processor as an intermediary that receives raw data from both sensors, performs differentiation calculations (dF/dh), and outputs the deformation stiffness. This intermediary processing step transforms simple force and thickness measurements into meaningful mechanical property data, resolving the contradiction by adding computational intelligence rather than physical complexity to the measurement system.
2Reliability
If nondestructive evaluation is implemented, then battery durability is preserved, but measurement capability during volume change is limited
Solution Approach 1:
The patent replaces traditional mechanical testing methods (which would require physical deformation or destruction of the battery) with a non-contact or minimal-contact sensing system. Force sensors and thickness sensors detect mechanical properties through electrical or optical means rather than through physical stress application, enabling nondestructive evaluation while maintaining the ability to measure mechanical properties during natural volume changes.
Solution Approach 2:
The patent enables the battery to serve as its own test subject by measuring its own mechanical properties during normal charge/discharge operations. The battery undergoes natural volume changes during electrochemical reactions, and the sensing system detects these self-generated changes without requiring external mechanical testing equipment, thus achieving nondestructive evaluation while maintaining measurement capability.
3Loss of information
If traditional force measurement is used, then measurement simplicity is maintained, but ability to distinguish volume change causes is insufficient
Solution Approach 1:
The patent segments the volume change measurement into two distinct components: force measurement (dF) and thickness measurement (dh). By differentiating these two segmented measurements separately and then combining them through the relationship dF/dh, the system can distinguish between different causes of volume change (electrode expansion versus gas generation) without requiring a single complex sensor that attempts to measure all parameters simultaneously.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables nondestructive evaluation of secondary battery mechanical properties, distinguishing between gas generation and electrode expansion, and assessing battery deterioration, thereby improving battery design and safety.
Implementation Method 1
When the secondary battery is charged and discharged, during the electrochemical reactions and migration of metal ions which occur therein, a volume change may occur
Implementation Method 2
a volume change may occur due to expansion/contraction of an electrode material and/or due to the generation of gas by an electrolyte
Data Source
AI summary
An apparatus for measuring a deformation stiffness of an article includes a force measuring means configured to measure a force generated in a thickness direction of the article; a thickness measuring means configured to measure a thickness of the article; and a data processor configured to differentiate force with respect to thickness to calculate the deformation stiffness of the article, wherein each of the force and the thickness are a result of a volume change of the article.


