Battery Cell Venting Layout for Thermal Runaway Containment
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Solution Overview
Problem
The safety of batteries is compromised due to thermal runaway issues, where emissions from thermal management components can break through, causing thermal diffusion and potential explosions, especially when pressure relief mechanisms are activated.
Innovation Solution
A battery design with a thermal management component attached to a wall without a pressure relief mechanism, featuring a discharge pathway that directs emissions away from the thermal management component, enhancing temperature regulation and safety by preventing emissions from breaking through during thermal runaway.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If the thermal management component is attached to the same wall as the pressure relief mechanism, then the temperature regulation effect is maximized, but the emissions can break through the thermal management component causing thermal diffusion
Solution Approach 1:
The patent divides the battery cell wall into different functional zones: one wall (first wall) is equipped with both thermal management component and pressure relief mechanism, while another wall (second wall) is dedicated solely to thermal management. This segmentation allows the first wall to handle pressure relief emissions while the second wall provides uninterrupted thermal management, resolving the contradiction between temperature regulation effectiveness and thermal diffusion prevention.
2Reliability
If the pressure relief mechanism is activated, then emissions are discharged to prevent explosion, but the emissions can break through the thermal management component causing thermal diffusion
Solution Approach 1:
The patent introduces a dedicated discharge pathway as an intermediary channel that directs emissions from the pressure relief mechanism away from the thermal management component. This intermediary pathway ensures that emissions are safely discharged to prevent explosion while preventing thermal diffusion to the thermal management component, thus resolving the contradiction between explosion safety and thermal diffusion prevention.
3Temperature
If the thermal management component covers a large area, then temperature regulation is improved, but the risk of emissions breaking through increases
Solution Approach 1:
The patent segments the thermal management function across two different walls: the first wall has a smaller thermal management component area that coexists with the pressure relief mechanism, while the second wall has a larger thermal management component area without pressure relief mechanisms. This segmentation allows large-area thermal management on the second wall without emissions breakthrough risk, while the first wall handles pressure relief with minimal thermal management interference.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively regulates battery temperature and prevents thermal diffusion, improving safety by directing emissions away from the thermal management component, thus reducing the risk of thermal runaway and explosions.
Implementation Method 1
a thermal management component for regulating the temperature of the battery cell
Implementation Method 2
a discharge pathway configured to be capable of getting in communication with the interior of the battery cell via the first pressure relief mechanism when the first pressure relief mechanism is actuated, so that emissions of the battery cell are discharged to the discharge pathway
Data Source
AI summary
A battery and an electrical device are provided. The battery comprises: a battery cell, a first wall of the battery cell being provided with a first pressure relief mechanism; a thermal management component for regulating the temperature of the battery cell, wherein the thermal management component is attached to a second wall of the battery cell, the second wall being different from the first wall and the area of the second wall being greater than or equal to that of the first wall; and a discharge pathway configured to be capable of getting in communication with the interior of the battery cell via the first pressure relief mechanism when the first pressure relief mechanism is actuated, so that emissions of the battery cell are discharged to the discharge pathway. The battery and the electrical device of embodiments of the present application can improve the safety of the battery.


