Battery Monitoring Circuit for Correcting Cell Voltage Drop

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Solution Overview

Problem

Existing battery monitoring devices face significant measurement errors due to voltage drops across resistor elements in low-pass filters during cell voltage measurement, which are not tolerable in modern vehicle-mounted systems, and accurately measuring these resistor values is challenging.

Innovation Solution

The battery monitoring device incorporates cell selection switches with a first, second, and third switch part, along with a resistor element, allowing for the derivation of resistance values by acquiring specific digital values under controlled switch states, enabling the calculation of accurate cell voltages by removing voltage drop components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a low-pass filter with a resistor element is connected between the battery monitoring device and each battery cell to remove noise during cell voltage measurement, then noise is removed, but a voltage drop occurs in the resistor element causing significant measurement error

Engineering Contradiction:
ImprovenoiseVSAvoidcell voltage measurement accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent extracts the harmful voltage drop component from the measurement signal by separately measuring it through the cell selection switch and then removing it from the total measurement value, leaving only the accurate cell voltage

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces the cell selection switch as an intermediary component that allows separate measurement of the voltage drop across the resistor element, enabling the distinction between the voltage drop and the actual cell voltage

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the resistance value of the resistor element is measured to calculate and remove the voltage drop component, then measurement accuracy is improved, but the complexity of the device increases

Engineering Contradiction:
Improvecell voltage measurement accuracyVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cell selection switch performs multiple functions: it selects battery cells for voltage measurement and simultaneously enables measurement of the voltage drop across the resistor element, eliminating the need for separate measurement circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The existing cell selection switch and resistor element are utilized for dual purposes - the switch not only selects cells but also enables self-measurement of the voltage drop that affects the measurement accuracy

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise measurement of resistance values and subsequent accurate cell voltage determination, effectively mitigating measurement errors and enhancing the reliability of battery monitoring in vehicle applications.

Implementation Method 1

a low-pass filter composed of a resistor element and a capacitor is connected between the battery monitoring device and each battery cell to remove noise that is mixed in during cell voltage measurement

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20240295611A1Battery monitoring device, resistance value derivation method, and cell voltage derivation method
Publication Date: 2024.09.05 LAPIS TECH CO LTD
  • US20240295611A1 patent drawing
  • US20240295611A1 patent drawing
  • US20240295611A1 patent drawing

AI summary

A battery monitoring device includes an analog-digital converter and a plurality of cell selection switches that selectively connect any of battery cells to the analog-digital converter. Each of the cell selection switches includes a first switch part, a second switch part, a third switch part, and a resistor element. The first switch part is provided on a conduction path leading from one of the battery cells to the analog-digital converter, brings the conduction path into a conductive state in an on-state of the first switch part, and brings the conduction path into a non-conductive state in an off-state of the first switch part. The second switch part switches on and off of the first switch part. The third switch part switches a magnitude of a current flowing into the first switch part when the first switch part is in the on-state. The resistor element is provided on the conduction path.