Secondary Battery Water Removal via Nonaqueous Immersion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for manufacturing lithium ion secondary batteries with nonaqueous electrolyte solutions struggle to maintain low water content in the battery container, leading to increased self-discharge and reduced battery performance.

Innovation Solution

A method involving the immersion of electrode assemblies in a nonaqueous liquid followed by a voltage application treatment to remove water, utilizing a nonaqueous liquid with a fluorine-containing lithium salt like lithium hexafluorophosphate, which reduces water content and produces a reaction product that decreases the electric double layer potential, thereby enhancing battery output and reducing internal resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If electrode sheets with large surface area are used to increase battery capacity, then the battery can store more energy, but the electrode assembly adsorbs more water which is difficult to remove

Engineering Contradiction:
Improvebattery capacityVSAvoidwater content control
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The electrode assembly is immersed in nonaqueous liquid before being placed in the battery container, performing water removal in advance. This preliminary action prevents water from contaminating the battery container and electrolyte solution, resolving the contradiction between using large surface area electrode sheets and controlling water content.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If water content in battery container is kept low to improve battery performance, then self-discharge is reduced and capacity maintenance is improved, but manufacturing becomes more difficult

Engineering Contradiction:
Improvebattery performanceVSAvoidmanufacturing difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Water is extracted from the electrode assembly by immersing it in nonaqueous liquid. This extraction method effectively removes water that would otherwise be difficult to eliminate, achieving low water content in the battery container while maintaining manufacturing feasibility.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Nonaqueous liquid serves as an intermediary medium to transfer water from the electrode assembly to the battery container in a controlled manner. This mediator enables effective water removal while simplifying the manufacturing process compared to direct drying methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a lithium ion secondary battery with superior output characteristics and capacity maintenance, suitable for use in vehicles, by efficiently minimizing water content within the battery container and improving low-temperature performance.

Implementation Method 1

the electrode sheets have a large surface area. Accordingly, a relatively large quantity of water tends to be adsorbed

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

utilizing a nonaqueous liquid with a fluorine-containing lithium salt like lithium hexafluorophosphate, which reduces water content and produces a reaction product that decreases the electric double layer potential

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS8753769B2Method for manufacturing secondary battery
Publication Date: 2014.06.17 TOYOTA JIDOSHA KK
  • US8753769B2 patent drawing
  • US8753769B2 patent drawing
  • US8753769B2 patent drawing

AI summary

Disclosed is a method for manufacturing a secondary battery (10) containing a nonaqueous electrolyte solution. This method comprises a step (S110) for preparing an electrode assembly (20) having positive and negative electrode sheets (30, 40), a step (S120) for immersing the electrode assembly (20) into a nonaqueous liquid (60), and a step (S130, S140) for placing the electrode assembly (20) after immersion into a battery container (11) together with a nonaqueous electrolyte solution (70). By performing the immersion process, the water content in the electrode assembly (20) moves into the nonaqueous liquid (60).