BAW MEMS Oscillator Multi-Loop Heating for Frequency Stability

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Solution Overview

Problem

Conventional oven-controlled crystal oscillators (OCXOs) face challenges in maintaining stable frequency due to temperature gradients and fluctuations, leading to reduced accuracy and increased power consumption, as they often rely on a single temperature control loop that struggles to manage ambient temperature changes effectively.

Innovation Solution

The implementation of a Bulk Acoustic Wave (BAW) resonator system with multiple heaters and independent control loops, where each component (resonator, circuit, and die) can be heated separately to maintain optimal temperatures, reducing power consumption and enhancing stability by minimizing temperature gradients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a single temperature control loop is used to heat the entire oscillator package, then the overall temperature is maintained, but temperature gradients and fluctuations occur within the package leading to frequency instability

Engineering Contradiction:
Improvetemperature uniformityVSAvoidfrequency stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent divides the temperature control system into multiple independent control loops, each responsible for a specific component (crystal resonator, circuit board, or entire die). This segmentation allows each loop to maintain optimal temperature for its designated component without being affected by temperature variations in other areas, thereby eliminating temperature gradients and improving frequency stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements localized temperature control by placing individual heaters and temperature sensors near specific components that require precise temperature maintenance. This allows different regions of the oscillator package to be maintained at different optimal temperatures, with the crystal resonator region kept at a stable temperature for frequency accuracy while other regions are controlled independently.

Inventive Principle:
Principle #3Local quality

2Reliability

If the entire oscillator package is heated to maintain crystal temperature, then the crystal frequency is stable, but power consumption increases

Engineering Contradiction:
Improvefrequency stabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent segments the heating function into multiple independent heaters, each controlled by its own temperature control loop. This allows the system to apply heat only to specific components that require temperature maintenance rather than heating the entire package, significantly reducing power consumption while maintaining frequency stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies partial heating by using individual heaters targeted at specific components (crystal resonator, circuit board) rather than excessive heating of the entire package. Each heater operates at the minimum necessary power level to maintain the required temperature for its specific component, optimizing energy efficiency.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If ambient temperature changes occur, then the oscillator must work harder to maintain temperature, but a single control loop cannot respond effectively to rapid temperature changes

Engineering Contradiction:
Improvetemperature stabilityVSAvoidresponse speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent divides the temperature control into multiple independent loops that can operate simultaneously and independently. When ambient temperature changes occur, each control loop can detect and respond to temperature variations in its designated area without waiting for or being constrained by other loops, enabling rapid response to external temperature changes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic temperature control where each control loop continuously monitors and adjusts its respective component's temperature in real-time. This dynamic response allows the system to adapt quickly to changing ambient conditions, with each loop independently adjusting heater power to maintain temperature stability despite external fluctuations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise temperature control of the BAW resonator and other components, improving stability and reducing power consumption by maintaining different components at distinct temperatures, thereby enhancing the performance and efficiency of the oscillator circuit.

Implementation Method 1

This piezoelectric material can convert electrical energy to mechanical-acoustical energy, producing reliable oscillations

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a first heater configured to heat the BAW resonator, where the first heater is a resistive heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

a second heater configured to heat the circuit, where the second heater is configured to be controlled by a second control loop

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

a third heater configured to heat the BAW die, where the third heater is configured to be controlled by a third control loop

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11722096B2Oven controlled MEMS oscillator with multiple temperature control loops
Publication Date: 2023.08.08 TEXAS INSTRUMENTS INC
  • US11722096B2 patent drawing
  • US11722096B2 patent drawing
  • US11722096B2 patent drawing

AI summary

In an example, a system includes a BAW resonator. The system also includes a first heater configured to heat the BAW resonator, where the first heater is controlled by a first control loop. The system includes a circuit coupled to the BAW resonator. The system also includes a second heater configured to heat the circuit, where the second heater is controlled by a second control loop.