Bulk Acoustic Wave Resonator Air Edge for Wider Bandwidth

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Solution Overview

Problem

Bulk acoustic wave resonators (BAWRs) face limitations in bandwidth and Q-factor due to losses from horizontal acoustic waves, which affect the Acousto-electric coupling coefficient and resonance characteristics.

Innovation Solution

The introduction of an air edge formed by etching a predetermined portion of the BAWR's edge, creating a steep slope and air gap structure to reflect horizontal acoustic waves, thereby reducing losses and enhancing the Acousto-electric coupling coefficient and bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the BAWR operates with conventional electrode and piezoelectric layer configurations, then the device structure is simple, but the Acousto-electric coupling coefficient is limited and bandwidth is narrow

Engineering Contradiction:
ImprovebandwidthVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the edge of the BAWR into multiple regions by forming air edges at specific distances from the center. This segmentation creates distinct functional zones: a first air edge region for reflecting horizontal acoustic waves and a second air edge region for additional acoustic wave management, thereby enhancing the Acousto-electric coupling coefficient and bandwidth without substantially increasing overall device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating air edges with specific geometries at predetermined locations around the perimeter of the piezoelectric layer. The air edges are formed with controlled depths and distances from the center, providing localized acoustic wave reflection and management properties that enhance overall device performance while maintaining a relatively simple global structure

Inventive Principle:
Principle #3Local quality

2Reliability

If the BAWR uses conventional edge configurations, then the manufacturing process is simple, but horizontal acoustic waves cause energy loss and reduce Q-factor

Engineering Contradiction:
ImproveQ-factorVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts horizontal acoustic waves from the system by introducing air edges that reflect these waves back into the piezoelectric layer. The air edges are formed by removing material (etching) to create air gaps that act as acoustic mirrors, effectively taking out the harmful horizontal wave propagation and converting it into useful vertical resonance, thereby improving Q-factor

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful effect of horizontal acoustic waves into a beneficial effect by using air edges to reflect these waves. The horizontal waves that would normally cause energy loss are now reflected back to contribute to the vertical resonance mode, improving the Acousto-electric coupling coefficient and Q-factor while the manufacturing process remains relatively straightforward

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If air edges are formed by etching to create steep slopes, then the Acousto-electric coupling coefficient increases, but the manufacturing precision requirements increase

Engineering Contradiction:
ImproveAcousto-electric coupling coefficientVSAvoidetching precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent optimizes the geometric parameters of the air edges, specifically the distance from the center and the depth of etching, to achieve steep slopes that effectively reflect horizontal acoustic waves. By carefully selecting these parameters (e.g., air edge distance of 5-15 micrometers from the center), the patent achieves high Acousto-electric coupling coefficients while maintaining manufacturability with standard semiconductor fabrication processes

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the Q-factor and bandwidth of BAWR, enabling its use in RF filters and duplexers with reduced band gaps, suitable for wireless communication devices, and reduces phase noise in oscillator applications.

Implementation Method 1

A bulk acoustic wave resonator (BAWR) operates by the application of an electric potential to electrodes that are disposed on and/or below a piezoelectric layer. The piezoelectric layer oscillates in response to a high frequency electric potential applied to the electrodes.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an air edge formed at a predetermined distance from a center of the bulk acoustic wave resonance unit... creating a steep slope and air gap structure to reflect horizontal acoustic waves

Methodology Applied
Scientific EffectAcoustic wave reflection: Reflection

Data Source

PatentUS11894833B2Bulk acoustic wave resonator
Publication Date: 2024.02.06 SAMSUNG ELECTRONICS CO LTD
  • US11894833B2 patent drawing
  • US11894833B2 patent drawing
  • US11894833B2 patent drawing

AI summary

Disclosed is a bulk acoustic wave resonator (BAWR). The BAWR includes a bulk acoustic wave resonance unit with a first electrode, a second electrode, and a piezoelectric layer. The piezoelectric layer is disposed between the first electrode and the second electrode. An air edge is formed at a distance from a center of the bulk acoustic wave resonance unit.